Water and Wastewater Engineering Dr. B. S. Murty Department of Civil Engineering Indian Institute of Technology, Madras Intake Structures and Pumping Installations Lecture # 40 In this lecturewe will discussaboutintake structuresand pumpinginstallationswhich are an integralpart of any waterdistributionnetworkor they couldbe a part of sewerage systems also.The pumpingis requiredin watersupplysystems to transport waterfrom sourceto the treatmentplant. Sourcecould be at a lower elevationand treatmentplant couldbe at a higher elevation.So we needto lift the water from a higher elevationso we need pumpingfor that. We also need pumpingbecausewe have to get over the frictional lossesthat couldbe comingin the pipeline. (Refer Slide Time: 01:40) Many timesin waterdistribution networkbecausethe pressures couldbe very low and we have to meet that minimum sevenmetersof head of residualpressureand we needto boost up thesepressuresso the pumping is also requiredto boost up pressuresin water distribution networks in certain cases. We also need pumping in water distribution networksto transport waterthroughtreatmentplantsbecausea lot of energylossoccurs in pipingsowehaveto getoverthesefrictional losses andweneedto havepumping for transportingwater throughtreatmentplants. (Refer Slide Time: 02:40) Pumping is required in wastewater schemesalso to lift septic tank effluent from a lower elevationto a higher elevation.Many times we have to lift sanitaryand storm sewerage from underground drains to treatment plants which are above the ground. In sewerage systemswe also needto lift water from a lower elevationto higher elevationif the drain slope is much higher than the slope of the prevailing ground. In such a case over a distancethe drain will be buried deepinsidethe groundbut that will be very economical from the point of view of constructing and installation. Also it is difficult to maintain such pipes so we have to bring the drains to a higher elevation. In such caseswe need to lift water from a lower elevation to higher elevation in wastewater schemes.There also we have the requirement of pumping. Before we go and look at the pumping we look at the intake structures which are the first part of any water supply scheme.Intake is a deviceor structureto be placedin a surface water source to permit the withdrawal of water. (Refer Slide Time: 03:55) The intakes could be wet intakes or dry intakes dependingupon whether the water is temporarily storedin that intake structureor not. Again intakes could be river intakes, lake intakes or reservoir intakes or canal intakes depending upon the source from which we are taking the water. For example, in this figure you see this is a river intake, here we have a bank and this is the river here (Refer Slide Time: 4:20) so the intake is almost inside the river and this is the high flood level, my pump or the pump houseshouldbe above the high flood level to be protected from the ood damage. (Refer Slide Time: 05:20) I also have this low water level. My intake structureshouldbe able to draw water even when water is at a low water level. So we have two different pipes here which can draw water from the river to the intake structure that is a high level penstock and a low level penstock and there is a screen here at the front of the penstock this screen is preventing the debris from entering into the intake structure or entering into the treatment works. There is a pump here, (Refer Slide Time: 5:10) the suction pipe of the pump is like this and this is the screen here which is again having the function of screening the fine material from enteringinto the suction pipe and consequentlyinto the pump and then damage the pump. Now this level here the screen level or the bottom level of this suction pipe should be below low water level and there should be some sufficient head available here otherwise there could be an air entrainment. This is called an intake well (Refer Slide Time: 5:40) and the water level in the intake well be slightly lower than whatever is the prevailing water level in the river. like for example if this is a high flood level and the water level is at this location in the river then the water level in the intake well will be slightly below that so that differencein the head accountsfor the headlossin this piping system. Now we alsohave a valve herewhich canbe usedto control the entry of water from the river into the intake well and this is the pump houseand the delivery from the pump is taken to the treatment works. So this is a wet intake well system for a river intake. You seethe next type of river intake. (Refer Slide Time: 07:05) This is called a jack well and here we keep the pump housenot inside the river away from the river on the banks not too far away but slightly away from the banks. In this casehere you have this intake structure,now this intake structureis placedmuch below the low water levels so that water can enter in the well even during the low flow season. Here this is the intake pipe (Refer Slide Time: 6:50) and there is a screen here which screens the debris from entering into the intake well or jack well and we have a pump herewhich hasa foot valve. Basically this foot valve is requiredfor priming of the pump and this foot valve or the low end of this suction pipe should be below the river water level. There is a valve here (Refer Slide Time: 7:15) which can be operated so that I can control the amount of water coming into the intake well and the pump house is much above the high ood level so that the flood damage to the intake structure is minimized and the delivery from the pump is taken to the treatmentworks. This is anothertype of intake structure or river intake structure. (Refer Slide Time: 08:05) Now we will look at the intake structure the kind of intake structure we adopt when we want to take water from a reservoir. Here we have the reservoir and this is the earthen dam or embankmentthat is basically containingwater in the reservoir.We want to take this water to the treatment works and here we put this intake structure, this is the intake structure (Refer Slide Time: 8:10) and the water can enter into this intake structure through the inlet ports shown here which are placed at three different levels. So water can enterinto the intake structurefrom any of theseinlet ports and then the control flow into the intake structureis doneby thesegateswhich we call the gatehouseandwe needa foot bridge from the embankmentto the gatehouseand water which entersinto the intake structure is carried through this particular pipeline to the treatment works. Either, I can have a pump here if I need to lift the water or it can flow by gravity to the treatment works. Sothis is an intakewith entry ports at different levels. (Refer Slide Time: 09:30) This is anothertype of an intake.Herethereis only one entry port and not too many entry ports. The water enters the intake structure and then it goes through the conduit to the treatment works. I can have a pump house here if it is required. but the main point is water entersinto this conduit or into this intake structurethrough only one port and we have a trashrack structureherewhich will preventthe entry of debrisinto this conduit or into this intake structurehere and this entry port is kept at the bottom of the reservoirso the water can enter into this conduit even when the water level in the reservoir is very low. (Refer Slide Time: 10:30) We haveanothertype of intake structure.This is what we call a dry well intake structure or dry intake. It is dry intake becausethe water is never storedin this intake structure itself. I havethis outlet pipe here which is coming and then entry into this outlet pipe is through this vertical riser and there are multiple entries into this vertical riser which take water from the reservoir and then there is a strainer and all the fine material and the debris is not allowed to enter into this pipe. The ports are at different levels so water entersinto the riser and then directly ows throughthis outlet pipe. That way thereis no which is stored in this intake structure at all. We have a valve rod here to control the flow into the outlet pipe. Therefore,this is completelya dry well or a dry intake structureto take water from a reservoir. We may also have a reservoir where the water is stored behinda gravity dam. (Refer Slide Time: 10:50) So, if I have a gravity dam like this then I can have one pipe the intake pipe which is going throughthe body of that gravity dam and thereis a bell mouth here so that thereis a smoothentry into this intake pipe and at the entranceto the bell mouth we have this trashrack structurewhich preventsthe entry of debrisandthen suspendedmatterinto this inlet or intake pipe and the flow into the intake pipe itself can be controlled by a gate. This is the hoist cable for the gate (Refer Slide Time: 11:30) and the gate itself can be controlled from the top of the dam. We also need an air vent here that is meant for expelling air during the maintenance period. Again we can also have anothertype of intake for gravity dams or to take the water from the reservoirsbehind a gravity dam. In this fig. a there is only one port of entry and it is kept at the bottom of the reservoir. Here we havemultiple entriesand one entry is below the low water level, one entry at the middle and anotherentry is below the high water level maximum water level and this water enters into this intake well, this is the intake well I am showing so this intake well is always full of water so its a wet intake, water is entering through these inlet pipes into this intake well and outlet pipe goes from this intake well and the ow in the outlet pipe can be controlled through the valve and flow into the intake well can also be controlled through thesecontrol valves andthis is basicallythemasonryabutment section. So, for taking water out of a reservoir behind a gravity dam either I can follow this particular arrangement (Refer Slide Time: 12:51) for intake or this particular arrangement for the intake. structure We can also have what we call a lake intake we take the water from the bottom (Refer Slide Time: 13:50) of the lake. structure. In the lake intake This is the suction pipe and the suction pipe is the one which joins the suction side of the pump and this is the lake bed and thereis a bell mouth entry for this suctionpipe so that the water enterssmoothlyinto this suctionpipe. Herethereis plankingand over that there is a CI grating. These are the ones which are preventingthe entry of debris into the suction pipe and this whole intake is protectedfrom any damagefrom the sidesand top using this plank as well this rock fill here. This intake (Refer Slide Time: 13:40) should be operatedin such a way that there is a minimum water level abovethis suction pipe otherwisethere could be air entry. That is a very important point in the design of this intake structures which we will (Refer Slide Time: 15:20) discuss in detail little later. We can also have an intake structure or this nature. This is what we call a canal intake structure. In the canal intake structure you put the intake structure on the canal bank. Thesecanalintake structuresare normally usedfor water distribution systemswhich are cateringto a small community. Here we have this outlet pipe which is supportedon a thrust block like this and the top of this outlet pipe we have the screenwhich will prevent the entry of debrisinto this outlet pipe andthereis a control valve herekept on the top of this intake chamber which we can accessfrom the canal bank to this bridge and we can operate this control valve and then control the amount of water that is owing into the outlet pipe. Here (Refer Slide Time: 15:00)the water entry into the intake chamberitself takesplace from this side. From the canal the water enters like this to this intake chamber and there are coarsescreensherewhich will preventthe entry of large particlesor large debrisfrom entering into the intake chamber. This is a fine screenwhich will prevent the entry of fine materialinto the outlet pipe. Now the coarsescreenor the total depthof this entry is kept such that the top of this entry point is above the low water level so that water can ow into this even when we have minimum amount of water in the canal. This is what we call a canal intake structure. There are certain points that we should consider while designing these intakes. First of all we shouldworry aboutwherewe are going to placetheseintakes.So the intake location is an important consideration in the design. We should locate these intakes wherever best quality of water is available.We cannotlocatethe intakeswhere we dont havethe best quality or the water quality is very poor. (Refer Slide Time: 16:35) The location where we install these intakes should be such that it is protected from the damagingwater currents.Water currentsshouldnot be very swift suchthat the water load or the dynamic load from the water on the intake structureis significant and it can get damaged during floods. Also it should be located in such a place there is no formation of shoals and sand bars because if shoals and sand bars form in and around the intake structuresthen the working of the intake structureis affectedsignificantly. The entry of water into the intake structure is not going to be very smooth and sometimeswhat happens is the shoals and bars form around the intake structures then the river can tend to meanderand then we will not haveany water nearthe intake structureparticularly during low season.So we shouldnot locate the intake structureswhere there is a possibility of formation of shoals and sand bars. We also have to locate these intake structures away from navigation channels. becauseif the intake structure is close to the navigation channel then the ships and other vessels passingthroughthis navigationchannelmay go and then hit the intake structureand may damageit. So we haveto placethis intake structuresor locatethis intake structuresaway from the navigation channels. Again the location of the intake structures also depends upon what kind of floods that are occurring in the river and what kind of ood damage that could comeon the intake structurethis is very very important. As we have seen earlier we may locate the intake structure right in the river or we can locate the intake structure a little far away from the river. But if we locate the intake structurevery far away from the river and my intake pipe is very long then whatever variation that may come in, in the pumping operationthe river will not be responding with very quickly becausethe river is now quite far away and there will also be energy losses in this intake pipe so the water level in the intake well will be much lower than the water level in the river which is not very good for pumpingbecausethe pumping costs would be high. So the location of the intake structure as far as protecting them from the flood damageis a very importantconsiderationin locatingthem. Now, again wherever we put the intake structure we should be able to provide the power for the operation of the pumps in intake structure. Thus, availability of power to the intake structure is very important because if power is not available near the intake structurethen we haveto operateit with batterybut that is not a very goodcondition. Accessibility to the intake structure is also very important because if it is not accessible then certainlythe maintenancewill be very bad. So accessibilityand availability of power arevery importantconsiderationsin locatingthe intake structures. Distance from pumping location: Sometimes the pumps cannot be placed within the intake structureitself asthey haveseenin someearlierdiagrams.If the pumpingis a little far away from the intake structureit hasto be consideredbecauseof the hydraulicsof the flow, how much of friction loss will be occurring in the intake pipe and so on. What are the design considerations for these intakes? First of all we have to provide for withdrawal from more than one level, this is very important. In some of that I have shown earlier we have the multiple entries. This will help in proper operation of these intake structures during the flow variation. Sometimes the water level in the sourcecould be very high, sometimesthe water level in the source could be very low that hasto be taken into considerationand that is why we provide for withdrawal from more than one level. We also have to provide under sluices to release less desirable water. under sluices are the ones which are provided almost close to the bottom of the reservoir or bottom of the canalor the river and they shouldbe placedvery closeto the intake structuresand these under sluicesshouldbe usedfor removingundesirablewater so that only a good quality of water enters the intake structure and the pumping installation. Intake: If we haveto locateneara navigablechanneland we cannotavoid it lets saythen we haveto protectit againstblows from the shipsby providing clustersof piers. So even if the ship comes very close to the intake structure it hits against these piers but the intake structure itself is safe. (Refer Slide Time: 21:40) Underminingof foundationsdue to scourshouldbe avoided.This is very very important. becauseif you have locatedthe intake structureinside the river like the first option first intake structure that I have shown so in such a case during oods what happens is becausethe velocity is very high the sedimentthat is sitting on the bed can get scoured and if the sediment gets scoured during the high flood flows then the river bed level itself is going to go down. If the river bed level goes below the foundation level of the intake structurethen the intake structurecan get washedaway very easily. So, underminingof foundations due to scour should be avoided. Its very similar to designof brick piers. The foundationlevel for the brick piers should go below the maximum scour that is expected during the high floods. Same kind of principle one should use for finding out what should be foundation level or what is the maximum scour level and the foundation level should be below this maximum scour level that can come during high oods, that is very important otherwise the intake structurecan getwashedawayvery easilyduring high floods. The other important point is the overturning pressuredue to slit deposition. Whenever we have an intake structure it is creating an obstmction to the flow. This is particularly important when the intake structure is located within the river or within the canal itself. Now, on one side of this intake structure there could be deposition or sand and slit deposition and on the other side there could be little scour so there will be differential earth pressure that is going to act on this intake structure and that can result in overturning pressures. When we design intake structure or when we do the structural design of this intake structures these overturning pressuresdue to slit deposition should be given due consideration. The other important parts of the intake structures are the coarse screens. These coarse screens should prevent entrance of large objects into the intake structure and into the pumping scheme. The fine screens are also used and the purpose of fine screens is to excludesmall fish and small objectsfrom enteringor preventthe entry of small fish and small objects into the pumping scheme. (Refer Slide Time: 24:30) The areaof openingof thesescreensshouldbe suchthat the entrancevelocity is lessthan 8 m per minute. If the entrancevelocity is very high then large objects also could be suspendeddue to the turbulence and these materials can easily enter into the intake structure.So the entrancevelocity shouldbe lessthan 8 m per minute so that the entry of settleablelmatterinto the intake pipe is avoided.And when we havesubmergedportsthen the depth of water over the port should be more than three times the diameter of opening. What happensis we have submergedports which are very similar to what you seein a sink. In your kitchen sink if there is not enoughdepthabovethe bottom openingof your sink then you will seethis air code that is forming and then air can get suckedinto the inlet pipe. So, to prevent that vortex formation to prevent the air entry into the inlet pipe if there is a submerged port then the depth of water above the port should be a minimum of threetimes the diameterof opening.This is very very importantbecauseair entry into the inlet pipe or intake pipe and subsequent transmission of this entering air through the suction pipe to the pump can cause damage to the pump in no time so we should avoid this. The other important designconsiderationsare if you have underwater conduitsthen we shouldusea standardcastiron pipe, steelpipe or a concretepipe andthe velocity of these conduitsshouldbe about 60 to 90 cm per second.We shouldnot allow a higher velocity throughthe ports. In fact the velocity throughthe ports shouldbe lower than the velocity in the conduit and that is the reasonwhy we always have a bell mouth entry into these conduits.Again the velocity in the conduit shouldbe around60 to 90 cm per second. (Refer Slide Time: 27:05) The area of suction well or the suction well is providing some kind of a temporary storage. So the cross sectional area of the suction well is another important consideration in the design. This should be around three to five times the area of intake conduit. The intake conduit itself shouldbe continuouslyrising or falling, it shouldnot haveany bends becauseany bendswill causeflow disturbanceand it will increasethe head loss. That way the water level for a wet intake will be much lower than the water level in the river and that is not what we want. So the intake conduit shouldbe either continuouslyrising or continuously falling. (Refer Slide Time: 27:55) Now let us look at the next part which is the pumping station. In the design of pumping stations few things have to be given due importance. The first part is the selection of the pumps.Then we have the sump designwhich is very very important,how do we place thesepumps in the sump. In fact many of the pump manufacturersinsist that a model study should be conductedwhile designingthe sump and only if the sump design is satisfactorythe pump manufacturerwill give you guaranteesregardingthe performance of the pumpsbecausethe performanceof the pump as far as the efficiency is concemed, thelife of thepumpis concerned is integrallydependent on thedesignof thesum.So th.eseftwofisf whatwerlofokfapt in Ithispparticularg lecture. The other important points in the pumping station design are the layout of the pipes within the pumping station, how do we install these pumps and how do we operate these pumps.But we look at in this lecture mainly on the selectionof pumps and the sump design. (Refer Slide Time: 29:30) What are the different types of pumps available and which of these pumps are more commonly used in the water supply schemeand then seweragesystems.The types of pumps are centrifugal pumps, positive displacement pumps, for example, reciprocating pumps, the screw pumps, gear pumps etc are all positive displacement pumps, then buoyancyoperatedair lift pumpsand sometimeswe also have Hydraulic Rams.Among all thesetypes of pumps the centrifugal and reciprocatingpumps are more popular in water supply schemesand seweragesystems. The first thing is we have to discuss regarding the criteria for pump selection. what kind of a pump we should select, what should be its size, should we select a reciprocating pump or should we select a gear pump or shall we go for a positive displacement pump or a reciprocatingpump. This selectionof type of the pump dependsupon the natureof the liquid. It dependson whether we are pumping raw water or treated water whether we are pumping water for a water supply scheme or a waste water scheme or waste water collection scheme, if we are pumping in a wastewater collection scheme then we have to ask the question whether it is meant for pumping sanitary sewage or storm sewage. The natureof liquid is an importantparameterin the selectionof the type of the pump. (Refer Slide Time: 30:40) Thenwe havethe operationof the pumpor what we call the duty whetherwe are going to operate the pump continuously or intermittently or in a cycle fashion so the pump selection depends upon that factor also. The size of the pump depends upon what is the demandwe are going to meet.We are going to designthis pumping systemnot for the presentuseonly but this pumpingsystemshouldbe ableto meetthe demandsevenin the future. So the projected demand is another important factor in the criteria for pump selection.So,over a period of yearsasthe demandis increasingthe pump shouldbe able to operateand should be able to give samelevel of efficiency even when the demand increases in the future. The pump selection depends upon what is the head over which the pumping has to be carried and what is the amount of flow rate that we want to realize. The head and flow rate requiredalso affect very significantly the pump selection.The most importantpoint is the efficiency of the pump. We are going to have this pumping operation over a long period of time may be for twenty yearsor thirty yearsandwe may be operatingit for may be twelve hours a day or even twenty four hours a day. In such casesthe power is requiredto operatethesepumpsand not all the electricpowerthat we supplyto the pump is convertedand is hundredpercentusedin lifting the water so the efficiency comesinto the picture. The efficiency of the pump shouldbe very high so that the power consumedduring the pumping operations is minimized. Again whenever we have a pumping station or pumping installation we may not be using only one single pump. Let us say we want to lift the water over a small lift may be two meters or three meters but our demandor the pumping rate is very very high. Now we can do this with one single large pump which givesthat very high dischargeor we can do the sameoperation by using three or four more pumpswhich are used in parallel so that the head the lift givenby all theseindividual pumpsis samebut when you addthe dischargefrom eachof these pumps the total discharge meets our demand. That means we are operating these pumps in parallel. That is also an important consideration in selection of the pump particularly the numberof pumpswe needto have,what shouldbe its size and so on and so forth. In somecaseswe needto have for the samedischargethe delivery point could be at a muchhigher level comparedto the water level in the sumpor the lift is very high. In such a case I can use a single pump which gives the required discharge as well as it is able to lift the water to a much higher elevation. Or I can use three or four more pumps in a series operation. That is the first pump will lift the water by a certain amount then the secondpumptakesover and for the sameamountof dischargeit lifts the waterby another amount and so on and so forth. So whenever we are selecting the pumps and whenever we are doing this design of a pumping installation the number of pumps is important. Whether these pumps are operating in parallel or whether they are operating in series is anotherimportant considerationwhich we needto decideright away before we go and select the pump. The other important considerations in pump selection are what are the different modes of installation, how are we going to install these pumps, what kind of space is available for us in the pumping station to install these pumps, how we are going to move the equipment and so on and so forth. Hence, these are also important considerations while selecting the pump. (Refer Slide Time: 35:34) Finally we have the easeof operationand maintenance.The pumpinginstallation should be such that we can maintain these pumping installations easily. We also have to know the kind of operationwhetherit is easyor difficult becausemany times the operatorsare not well qualified to be able to implement very complex operating scheduleso the operationshouldbe suchthat it is easyto operatethe pump and it is easyto maintainand pump selectionmanytimes is basedon that criteria. In the pump selection one single most significant factor or significant parameter or number whateveryou call is the specific speed.Just like for flows in pipes Reynolds number is the most significant parameter or significant number or in open channels Froude number is the significant number. Whenever we talk about pumps pumping operations or pumping selection specific speed is a significant number that we have to consider. Specific speedis defined as NQ which is equalto 3.65 multiplied by N where this N is the operatingspeedof the pump in revolutionsper minute multiplied by squareroot of Q or Q to the power 0.5 where Q is the discharge through the pump or the ow rate through the pump shouldbe taken in units metercubeper seconddivided by the ratedheadH to the power 0.75. This rated flow rate Q and rated head are the head end discharge that are realized when the pump is operating at its maximum efficiency point. These values (Refer Slide Time: 37:38) the rated head should be given in meters here and ow rate is in meter cube per second.It is very important to notice here that this is not a non dimensionalparameterand this 3.65 is basically that is a factor coming for the units that we are using here. (Refer Slide Time: 38:00) So, if you seethe specific speedfor the samepump given by anothernumberyou should understandthat the personis using a different unit system.this is the unit systemthat we usefor defining specificspeedin our country or this is the onewhich is recommended by our water supply manual, our water supply and treatmentmanual given by the water prevention and control of pollution act 1974 and the water prevention and control of pollution rules 1975or it is given in the manualon water supplyandtreatment. Specificspeed:you can know the specificspeedby knowing what is the ratedheador the net pumpingheadthat you are going to haveand what is the rateddischargeand you can put this operatingspeedthat is lets say around 1200 RPM and so on. Then once you know the specific speedthen you can selectthe type of the pump. For example,as the specific speedincreases,in this diagram you can see, what is the efficiency that is achievable for different pumping rates. (Refer Slide Time: 39:15) Here (Refer Slide Time: 39:16) this is the curve for 6.3 liters per second, this is the curve for 12.5 liters per secondand so on and so forth. So the efficiency of your pump depends upon the amountof water you are pumpingas well as the specific speed.This efficiency that is achievableor the maximumefficiency that is achievablefor a given specific speed dependsupon the design of the impellor which is shown in the next figure. Here the impellor is called a radial ow impellor, the water flows radially on the impellor. On the other end it is called a propeller, here the ow takes place along the axis of the pump so this is the axial flow machine and this is the radial flow machine and typically if the specific speedsare low one should go for radial flow machines.The reasonis one can achievemaximum efficiency by designinga radial flow machineas comparedto the efficiency that can be achievedby going in for an axial flow machine. Thus, as the specific speed increasesfrom 35 to 75 then to 130 where we go for a mixed flow impellor wherethe entry is radial andthe outow is in the axial direction.Or we can go for a diagonalwhen the specific speedis 350 and for very high specific speedswe go for a propeller pump. (Refer Slide Time: 40:55) Here in this figure therearethreecurves.On the x axis we actually plot the dischargeand on the y axis we plot the first curve which is for the head, this curve is head versus dischargecurve (Refer Slide Time: 40:56) for a typical pump which has a specific speed of 35 and this is power versusdischargecurve and this one is the efficiency versusthe dischargecurve. Thesecurvescanbe plotted for any type of impellor or any pump.You can see, when the specific speed is low the power increases with the discharge, the dischargeis on the x axis. So if I want to pump morewater and I openmy delivery valve then I will be increasingthe load on the motor. This hasto be consideredproperly while selecting the motor and designing the motor. Whereas in this figure here when the specific speed is 350 the power consumption reducesas the dischargegoesup. That meanswhen I if I selectthe motor for very high dischargesand then when I operatethe pump at very low dischargesby throttling the valve then there will be more power when I throttle the valve or when there is a shutoff condition there is overloadon the motor. So such pumpswhen we operatewe actually should start the pump with the valve open. Whereas in this particular casewhen I operate the pump or when I startthe pump operationI shouldkeepthe delivery valve closed.So how the motor gets selected and what is the power consumption etc depends upon the specific speedwe have. The other important point to be considered from this figure is the maximum efficiency. For any given pump the efficiency is maximum at particular discharge value and corresponding the head value. That is what we call the maximum efficiency point or the dischargeand head correspondingto the maximum efficiency point is what we call the rated conditions. (Refer Slide Time: 43:10) The other important point to be considered while designing these pumps or while selecting these pumps or designing the pumping installations or operation of the pumps is what kind of pressureswe have on the suction side of the pump. Lets say this is the pump here, this is the sump, (Refer Slide Time: 43:08) this is the water level in the sump, this is the water level in the delivery reservoirso now at that water level in the sumpthe pressure is atmospheric whereas on the suction side of the pump pressure will be below atmospheric. This is because as the water goes from this level to this level there is a changein the headso correspondinglythe pressuredecreases. And alsothereis headloss in this suction pipe. Becauseof that on the suction side you always have negative pressures. If the pressure is below the vapor pressure of water then vaporization takes place. That is what we call cavitation. Cavitation means the bubbling will start occurring and when these bubbles get transportedthrough the pumping systemthey could reach the regions where pressure could be very high. In sucha situationbubbleswill collapsethis is what we call pitting. If the cavitationoccursin the operationof any pump life of the pump can comedown very significantly so a cavitation shouldbe avoidedlike a plague.If the pressurehere or the below atmosphericpressurehereitself is very low (Refer Slide Time: 44:30)then one can expect a more significant below atmospheric pressure in the pump. So each pump manufacturertells you what we call a NPSH requiredthat is Net Positive SuctionHead required at the suction side. If the actual pressuresare not meeting this minimum NPSH required then the cavitation is likely to occur so pump manufacturerswill insist the installation of the pump or the design of the pumps or the design of the suction side such that this NPSH requiredis alwaysmet that is actual net possiblesuctionheador the net positive head should be more than the minimum net positive suction head or the NPSH required. The NPSH available can be easily determinedusing the Bernoullis equation or the engineering Bernoullis equation between the sump water level on the suction side of the pump and accountingfor the difference in the elevationsand the energy loss in the suction pipe. So that NPSHa should be greater than NPSH required. Typical NPSH required curves are given in this figure for centrifugal flow pumps and mixed ow pumps. (Refer Slide Time: 46:15) The NPSH required also dependsupon the specific speedand the head of pumping which is given in units of meterhere. So, if I know what is my specific speedand I know what is the head over in which the lifting is taking place then we can determine the minimum net positive suction head required and then we make sure that pump is installed in a manner that NPSHa is greater than NPSH required. The other important factor in the pump selection is what we call the operating point. The operatingpoint is the point wherewhen you take a pump and put it in a systemand start the pump then (Refer Slide Time: 46:46) this is the operatingpoint which will tell you what dischargeyou will get and what is the headdevelopedby the pump.Rememberthe headdevelopedby the pump shouldbe suchthat it shouldget over not only the staticlift but all the frictional lossesandthe velocity headat the delivery point. Let us say your delivery pipe is discharginginto atmospherethen there is a certain velocity with which water comesout so there is a velocity head.So the static headplus the friction loss in the delivery pipe plus the velocity head is what we call the system head.Now the systemheaddependsuponthe dischargewe havein the pipe andtypically varies as the quadratic power of discharge or the total head is a function of Q square. So, for different values of Q or for different values of Q we will find out what is the total head in the systemand we can plot that curve and that is what we call the systemhead curve as shown here. (Refer Slide Time: 47:55) The other curve I am showing in this figure is the pump curve. The pump curve is given by the manufacturer.After designingthe pump and fabricatingthe pump one can conduct a pump test. There are standard procedures available for conducting the pump test. And this head developedby the pump which is equal to the delivery pressureminus the suction pressurewhich one can easily find out during the pump test by installing a pressuregaugeon the delivery side and pressuregaugeon the suctionside from this one can find out what is the pump head developed. And one can take the flow from the pump and then put it through a discharge measuring device and find out what is the flow that is coming out of the pump during the pumptest and one canplot this headdevelopedby the pump as a function of this Q. That is what we call the pump curve and wherethe system head curve intersects the pump curve is what we call the operating point. So this is the operating point (Refer Slide Time: 49:07). That means irrespective of what the rated head is or what the rated flow rate is the pump will be operating such that this is the dischargeyou get and this is the head developedby the pump. Now this operating point shouldcoincidewith the best efficiency point or the ratedpoint if you haveselected the pump properly of if you have designedthe pump properly to suit the given system. During the life cycle of the pump the water level in the sumpcould be varying between two limits; a low water limit and a high water limit. (Refer Slide Time: 49:55) When the water level in the pump is very low then the static lift increasesand when the pump is operatingunder suchconditionsyou will get a low dischargeto balancefor the high head. Whereas when we have high water level in the sump then the static lift is reduced and to compensate for reduced total head the discharge will increase. So the pump will be operating between this operating point and this operating point during the operation corresponding to low water level and high water level. Pump efficiency curve: We have seenthat the efficiency varies with the dischargeand depending upon the specific speed of the pump. Now the pump should be selected or should be designedor we should take such a pump such that the efficiency versusthe dischargecurve (Refer Slide Time: 50:45) lets say this is the efficiency versus the dischargecurve the efficiency is more or lessmaximumbetweenthe low water level and high water level and that efficiency curve is more or less flat betweenthesetwo points thats a very important point in the selection of the pumps. The other important consideration is the sump design. Whenever we are designing the sump the sumps should be designed in such a manner that it prevents vortex formation. If vortex gets formed in the sumpsthen that vortex can entrain the air not only that the turbulence that is created the disturbance that is created can have significant effect on the pump operationor the ow structurewithin the pump and that affects the efficiency of the pump. The other thing is if you are having more than one pump or three or four pumps which is operating in parallel then we have to get a uniform ow distribution in the sump. (Refer Slide Time: 51:50) We also have to maintain sufficient depth of water in the sump to preventair entry. A typical designfor a pump sumpis like this (Refer Slide Time: 52:47) This is my inlet pipe to the sump(Refer Slide Time: 52:02).This is lets saycomingfrom the intake structure and we are operating four pumps in parallel. The sump should be designedsuchthat the flow approachesall thesefour pumpsmore or lessuniformly and a single pump is not stopped.Sometimeswe may have four pumpswe may be operating only two pumps. In such a situation also the flow should be approachingthesepumps more or lessuniformly. So the sumpdesignshouldbe suchthat evenwhen one or more pumps are operating or lets say when not all the pumps are operating the ow structure hereis conduciveto obtainmaximumefficiency. There are limitations on the maximum angle you can take for this expansionhere and lets say the preferred angle is ten degreeswhat should be the spacingbetween the pumps, what should be the spacing behind the valve behind the pump the pump centre line, what should be the spacing between the pump centre line and this place and what should be distance between this inlet point here (Refer Slide Time: 53:15) and the pump centre line and so on and so forth. Guidelines available for this purpose: For example one should go for a sump design of this natureor a sumplayout of this naturecomparedto this. This kind of a sumpdesignis not recommendedat all. If you look at in the elevationthe water will be flowing in this manner from this side to this side. Ahead of the pump we need to put a trash track. For entry into the pump sumpwe needto havea trashtrack to eliminatelarge debris,then we have this screen here which will kill lot of ow disturbances and the water will be enteringor approachingthe pump more or lessuniformly, this screenhasto be there.and we needto have enoughdepthof ow nearthe pump and that is the reasonwhy we need to havethis sloping floor becausethe depthherecould be very low and if I take the floor at this level then we would not haveproperentry into the pump. (Refer Slide Time: 54:20) There are conditions on; 0 How much of spacingshouldbe therebetweenthe bell mouth entry to the pump and the oor 0 What is the minimum water level required for the submergenceof this bell mouth when we get better efficiency 0 What should be the distance between the pump centre line and the trash track and the screens and so on and so forth In wastewater pumping the principles of pumping are very similar except that the nature of water or quality of water is different and the kind of issuesthat one hasto consideris the release of gasesfrom the wastewater. Particularly when we are talking about sanitary sewerageor when we talk about storm seweragesystem the intermittency in the operation is a important consideration. For example, here we are talking about a wastewater pumping.one can have a dry well type of a design,this is called a wet well and this is a dry well, the pumpsare locatedin the dry well, the sewagepipe or the drain pipe which is delivering water into the wet well can have a high level or a low level but we dont put the pump in the wet well itself. In someinstallationswe can put the pump directly in this wet well and then pump the wastewaterout. but herewe keepthe pumpin the dry well andtake the suctionpipe from the pump to the wet well so that water entry from the wet well into this pump is through this suction pipe. Here this is the motor and the power is supplied to the pump. This is the pump centreline (Refer Slide Time: 56:11)andthis is the delivery pipe from the pump. (Refer Slide Time: 56:10) (Refer Slide Time: 57:10) We can also have an installation of this nature where we have three pumps which are operatingin parallel. This is what we have, a wet well and this is the dry well (Refer Slide Time: 56:31).All the pumpsare locatedin the dry well and the suctionpipesfrom theseare going into the wet well and delivery from the pumpsis taken through a check valve and then put in a common header.All these delivery pipes are connectedto a common header and this check valve is provided to prevent reverse flow when there is a stopping of the pump. Here there is a bubble tube. This is an important feature that is provided in sanitarysewagepumping.This bubble tube providesthe air to the water or wastewaterin the wet well so that water quality is maintainedand ensuresthat septic conditions are not set in. (Refer Slide Time: 57:32) We can also have a wet well dry well type of an installation in this manner.This is the wet well and the suctionpipe is going from the wet well to the dry well and the pump is locatedhere.This is a factory assembledsewagepumpingstation.We canhavethis kind of a pumping installation for pumping large storm water flows. Here the water is coming from the storm water drain and there is a trash rack here and it enters through the trash rack and we have a pump here, we have to maintain certain minimum depth of flow. (Refer Slide Time: 58:00) We also have a sump pit here so we have to provide a pump here also to drain for the maintenance purposes. In this lecture we have seen what are the basic considerations or basic factors that we considerwhile designingintakesfor a water supply schemeand for designingpumping installations for a water supply schemeor for a wastewaterscheme.As I mentioned pumpingis requiredin water supplyschemesto maintaincertainamountof pressuresand for lifting the wastewater whereas pumping is required in wastewater schemesfor lifting the sewage from a low level drain to a high level drain. And we have seen where should the intakes be located and how to design the sump and what is the main difference betweenthe pumpingof a water supplyschemeandthe pumpingin a wastewaterscheme.