Menu Utama F- 1 Headlight Service item F.R.T. HEADLIGHT ASSY ............................ 0.2 .HEADLIGHT UNIT SOCKET COMP., HEADLIGHT ............ 0.3 BULB, HEADLIGHT ............................ 0.1 15. 01.2001 Part Number Description 1 33100-GN5-831 HEADLIGHT ASSY 1 2 33120-GN5-831 HEADLIGHT UNIT 1 3 33130-GN5-831 SOCKET COMP., HEADLIGHT 1 4 34901-066-003 BULB, HEADLIGHT (STANLEY) (12V 25W) 1 No. Q'ty 3 N ot e s 1 F- 2 Speedometer 3 Service item F.R.T. SPEEDOMETER ASSY ....................... 0.4 SPEEDOMETER COMP. ....................... 0.5 .CASE .SOCKET COMP. LENS METER. ..................................... 0.3 .PANEL ASSY. .CABLE COMP., SPEEDOMETER 2 15. 01.2001 No. Part Number 1 34908-GA7-701 BULB, WEDGE BASE (12V 3.4W) 3 2 34908-MB9-871 BULB, WEDGE BASE (12V 1 .7W) 3 3 34908-MG9-951 Description Q'ty BULB, WEDGE BASE (14V3W) 1 4 37200-KFV-841 SPEEDOMETER ASSY . 1 5 37210-GN5-831 SPEEDOMETER COMP. 1 6 37211-GN5-831 LENS 1 7 37212-GN5-831 CASE ASSY. 1 8 37215-MB6-831 CLAMP 1 9 37223-GN5-831 SOCKET COMP 1 10 37302-GN5-831 PLATE, REFLECTING ASSY 1 11 37304-198-901 RUBBER, CUSHION 4 12 37305-KE5-008 SCREW-WASHER, 3X22 3 13 44830-GN5-830 CABLE COMP., SPEEDOMETER 1 14 90035-166-008 SCREW-WASHER, SPECIAL 2 15 93903-24420 SCREW, TAPPING, 4X16 5 16 93903-25310 SCREW, TAPPING, 5X16 2 N ot e s F- 3 Handle Lever/ Switch/Cable Service item F.R.T. CABLE COMP., THROTTLE ................ 0.5 .SWITCH ASSY., WINKER SWITCH ASSY., LIGHTING ................ 0.6 .SWITCH ASSY., STARTER LIGHTING SWITCH ASSY FR. STOP .................. 0.3 .PIPE THROTTLE GRIP CABLE COMP., FR BRAKE ................ 0.4 GRIP, R. HANDLE ............................... 0.2 GRIP, L. HANDLE ............................... 0.1 .LEVER, R. STEERING HANDLE 15. 01.2001 Part Number Description 1 17910-GN5-900 CABLE COMP., THROTTLE 1 2 35150-GN5-830 SWITCH ASSY., STARTER LIGHTING 1 35150-GN5-840 SWITCH ASSY., LIGHTING 1 35200-GN5-830 SWITCH ASSY., WINKER 1 4 35345-GW0-900 SWITCH ASSY., FR. STOP 1 5 45450-GN5-830 CABLE COMP., FR. BRAKE 1 6 53141-GC8-000 PIPE, THROTTLE GRIP 1 7 53165-GC8-000 GRIP, R. HANDLE 1 8 53166-GC8-000 GRIP, L. HANDLE 1 9 53175-GN5-780 LEVER, R. STEERING HANDLE 1 10 88110-KFV-860 MIRROR ASSY., R. BACK 1 11 88113-GN5-900 CAP, LOCK NUT 2 12 88120-KFV-860 MIRROR ASSY., L. BACK 1 13 90115-GE0-000 BOLT, HANDLE LEVER PIVOT 1 14 90314-GN5-910 NUT, LOCK 2 15 93500-05028-0A SCREW, PAN, 5X28 2 No. 3 Q'ty 3 N ot e s 3 F- 3 Handle Lever/ Switch/Cable 3 Service item 4 15. 01.2001 F.R.T. No. Part Number 16 93500-05035-0A SCREW, PAN, 5X35 1 17 93500-05040-0A SCREW, PAN, 5X40 1 18 94001-05000-0S NUT, HEX., 5MM 1 19 95014-62100 BAND B1, WIRE 1 Description Q'ty N ot e s F- 4 Steering Handle/Handle Cover Service item F.R.T. KEY SET ............................................ SWITCH ASSY., COMBINATION & LOCK ................................................. HANDLE COMP., STEERING ............... LEVER, HANDLE LOCK ..................... .PIN, HANDLE LOCK COVER, FR. HANDLE ........................ .COVER, RR. HANDLE 15. 01.2001 0.8 0.6 0.7 0.4 0.3 No. Part Number Description 1 35010-GN5-830 KEY SET 2 35100-GN5-830 SWITCH ASSY., COMBINATION & LOCK 1 4 47133-GN5-900 SPRING, HANDLE LOCK 1 5 53100-GN5-830 HANDLE COMP., STEERING 1 6 53107-GN5-900 RQfl, HANDLE LOCK 1 7 53108-GN5-900 LEVER, HANDLE LOCK 1 8 53109-GN5-780 PIN, HANDLE LOCK 1 9 53125-GN5-960 COLLAR, HANDLE SETTING 1 10 53205-GN5-830FMB COVER, FR. HANDLE *NH1* 1 11 53206-GN5-830FMB COVER, RR. HANDLE *NH1* 1 12 64521-MN5-000 NUT, CLIP, 4MM 2 13 90023-GN2-000 BOLT, SEAT LOCK 1 14 90101-GJ6-000 BOLT, ADJUSTING 1 15 90106-GN5-900 BOLT, FLANGE, 10X50 1 Q'ty 3 N ot e s 1 5 F- 4 Steering Handle/ Handle Cover 3 Service item 6 15. 01.2001 F.R.T. No. Part Number 16 90304-GE8-003 NUT, U, 10MM 1 17 90307-GJ6-003 WASHER, LOCK, ~MM 1 18 91508-GC8-00 SCREW, PAN, 5X7 1 19 93500-04016-06 SCREW, PAN, 4X16 2 20 93500-06010-0A SCREW, PAN, 6 x 10 2 21 93891 -05020-00 SCREW-WASHER, 5 x 20 1 22 93903-34380 SCREW, TAPPING, 4 x 12 2 23 94102- 10000 WASHER, PLAIN, 10MM 1 Description Q'ty N ot e s F- 5 Steering Stem Service item F.R.T. RACE, STEERING BALL ..................... 1.4 (ONE OR ALL) .RACE STEERING BOTTOM CONE STEMP COMP., STEERING ................. 1.5 RACE, STEERING TOP CONE ............ 0.9 .THREAD COMP., STEERING HEAD TOP 15. 01.2001 No. Part Number Description 1 50301-GN5-901 RACE, STEERING TOP BALL 2 50302-GN5-900 RACE, STEERING BOTTOM BALL 1 3 50306-GN5-900 NUT, STEERING STEM LOCK 1 4 53200-GN5-830 STEM COMP., STEERING 1 5 53211-GN5-900 RACE, STEERING TOP CONE 1 6 53212-GN5-900 RACE, STEERING BOTTOM CONE 1 7 53214-GN5-900 DUST SEAL, STEERING HEAD 1 8 53215-GN5-900 WASHER, STEERING HEAD DUST SEAL 1 9 53216-GN5-830 WASHER, STEERING STEM NUT 1 10 53220-GN5-900 THREAD COMP., STEERING HEAD TOP 1 11 95801-10045-00 BOLT, FLANGE, 10X45 4 12 96211-06000 BALL, STEEL, #6 (3/16) 52 Q'ty 3 N ot e s 1 7 F- 6 Front Fender 3 Service item F.R.T. FENDER A, FR .................................... 0.1 FENDER B, FR .................................... 0.2 .FENDER, INNER 8 15. 01.2001 Part Number Description Q'ty 1 45451-086-910 GROMMET, WIRE 1 2 63101-GBG-830FMB FENDER A, FR. *NH1* 1 3 61102-GBG-830FMB FENDER B, FR. *NH1* 1 4 61103-KFV-940 FENDER, INNER 1 5 90111-162-000 BOLT, FLANGE, 6MM 1 No. N ot e s F- 7 Front Fork Service item F.R.T. FORK ASSY., FR ............................... (ADD 0.1 FOR EACH) SPRING, FR. FORK ............................ (ADD 0.1 FOR EACH) PIPE COMP., FR. FORK ....................... (ADD 0.4 FOR EACH) CASE, BOTTOM ................................. (ADD 0.5 FOR EACH) SEAL SET, FR. FORK ......................... (ADD 0.5 FOR EACH) 15. 01.2001 0.5 0.3 0.8 0.9 0.7 Part Number Description 1 51400-KFV-861 FORK ASSY., R. FR 1 2 51401-GN5-781 SPRING, FR. FORK 2 3 51410-GN5-781 PIPE COMP., FR 2 4 51412-GN5-901 SPRING, REBOUND 2 5 51421-GN5-831 CASE, R. BOTTOM 1 6 51425-GN5-901 DUST SEAL 2 7 51437-GM0-003 RING, PISTON 2 8 51449-GM0-003 CAP, FORK PIPE 2 9 51454-GM0-003 SEAT, SPRING’ UPPER 2 10 51456-GM0-003 RING, STOPPER 2 11 51466-065-901 RING, OIL SEAL STOPPER 2 12 51470-GN5-901 PIPE, SEAT 2 13 51490-GN5-305 SEAL SET, FR. FORK 2 14 51500-KFV-861 FORK ASSY., L. FR 1 15 51521-GN5-831 CASE, L. BOTTOM 1 16 90116-383-721 BOLT, SOCKET, 8MM 2 17 90544-283-000 WASHER, SPECIAL, 8MM 2 18 91356-GM0-003 O-RING 2 No. Q'ty 3 N ot e s 9 F- 8 Front Brake Panel 3 Service item F.R.T. SHOE SET, BRAKE ............................ 0.4 .PANEL SUB COMP. FR. BRAKE (INC. RELATIVE PART) GEAR, SPEEDOMETER ...................... 0.3 ARM, FR. BRAKE ............................... 0.1 (INC. RELATIVE PART) 10 15. 01.2001 No. Part Number Description 1 45120-001-010 SHOE SET, BRAKE 1 2 43141-KB9-000 CAM, RR. BRAKE 1 3 44806-GN5-901 GEAR, SPEEDOMETER 1 4 44808-107-720 WASHER, SPEEDOMETER GEAR 1 5 45010-GN5-305ZA PANEL SUB COMP., FR. BRAKE 1 6 45133-028-000 SPRING, BRAKE SHOE 2 7 45134-250-000 DUST SEAL, BRAKE CAM 1 8 45145-121-710 INDICATOR, FR. BRAKE 1 9 45410-GN5-900 ARM, FR. BRAKE 1 10 45435-121-010 SPRING, FR. BRAKE ARM RETURN 1 11 91251-GN5-901 DUST SEAL, 47X57X7 1 12 93700-05020-0A SCREW, OVAL, 5X20 1 13 94050-06000 NUT, FLANGE, 6MM 1 14 95015-32001 JOINT B, BRAKE ARM 1 15 95015-42000 NUT B, BRAKE ROD ADJUSTING 1 16 95701-06028-00 BOLT, FLANGE, 6X28 1 Q'ty N ot e s F- 9 Front Wheel Service item F.R.T. RIM, RR. WHEEL ................................ TUBE, TIRE ......................................... .TIRE, FR. WHEEL AXLE, FR. WHEEL ............................. HUB, FR. WHEEL ............................... BEARING, RADIAL BALL, 6301U ...... (ADD 0.1 FOR EACH) 15. 01.2001 No. Part Number Description Q'ty 2.2 0.8 1 42701-086-910 RIM, RR. WHEEL 1 2 22517-2501700 TUBE. TIRE (2.25/2.50-17) 1 0.2 2.5 0.4 3 44301-GN5-960 AXLE, FR. WHEEL 1 4 44311-GN5-900 COLLAR, FR. WHEEL SIDE 1 5 44601-GN5-960FMS HUB FR. WHEEL NH 310 1 6 1110-159S SPOKE SET 22517 1 8 44620-400- 000 COLLAR, FR. AXLE DISTANCE 1 9 44710-GBG-881 TIRE, FR. WHEEL (2.25-274 PR) 1 10 42713-GN8-F00 FLAP, FR TUBE (17) 1 11 90755-229-003 OIL SEAL, 21x37x7 1 12 94101-12000-0S NUT, CASTEL, 12MM 1 13 94101-12000 WASHER, PLAIN, 12MM 1 14 94201-30250 PIN, SPLIT, 3.0X25 1 15 HB 6301 BEARING, RADIAL BALL, 6301U 1 3 N ot e s 11 F - 10 Rear Brake Panel 3 Service item SHOE SET, BRAKE ............................ AXLE, RR. WHEEL ............................. PANEL COMP., RR. BRAKE ................ (INC. RELATIVE PART) ARM, RR. BRAKE .............................. (INC. RELATIVE PART) 12 15. 01.2001 No. Part Number Description 0.4 0.2 0.5 1 45120-000-010 SHOE SET, BRAKE 1 2 40541-GN5-830 ADJUSTER, R. CHAIN 1 3 42301-GN5-830 AXLE, RR. WHEEL 1 0.1 4 42313-GN5-830 COLLAR, RR. BRAKE PANEL SIDE 1 5 43100-GN5-960 PANEL COMP., RR. BRAKE 1 6 43141-400-010 CAM, RR. BRAKE 1 7 43145-149-000 INDICATOR, RR. BRAKE 1 8 43410-149-000 ARM, RR. BRAKE 1 9 43434-286-000 RUBBER, STOPPER ARM CUSHION 1 10 45133-028-000 SPRING, BRAKE SHOE 2 11 45134-250-000 DUST SEAL, BRAKE CAM 1 12 92811-10000 BOLT A, BRAKE STOPPER 1 13 94001-06000 NUT, HEX., 6MM 1 14 94001-08000-0S NUT, HEX., 8MM 1 15 94050-06000 NUT, FLANGE, 6MM 1 F.R.T. Q'ty N ot e s F - 10 Rear Brake Panel Service item 15. 01.2001 F.R.T. Part Number Description 16 94101-06000 WASHER, PLAIN, 6MM 1 17 94101-08000 WASHER, PLAIN, 8MM 1 18 94102-12000 WASHER, PLAJN, 12MM 1 19 94111-06000 WASHER, SPRING, 6MM 1 20 94201-20150 PIN, SPLIT, 2.0X15 1 21 95701 -06032-00 BOLT, FLANGE, 6X32 1 No. Q'ty 3 N ot e s 13 F - 11 Rear Wheel 3 Service item No. Part Number 0.6 0.3 1 40540-GN5-830 ADJUSTER, L. CHAIN 2 41201-GN5-900 SPROCKET, FINAL DRIVEN (36T). 1 0.4 3 41241-GB4-770 DAMPER, RR. WHEEL 1 4 42303-GN5-830 SLEEVE, RR. WHEEL 1 5 42304-GN5-900 COLLAR, RR. WHEEL SIDE 1 6 42601-GN5-FMS HUB, RR. WHEEL *NH31OM* 1 7 42610-GN5-900 FLANGE, FINAL DRIVEN 1 8 42620-GB6-920 COLLAR, RR. AXLE DISTANCE 1 9 42653-001-004 O-RING, 40.5X3 (DUST KEEPER) 1 10 42701-030-007 RIM, RR. WHEEL (1.40 x 17) 1 11 42710-087-741 TIRE, RR WHEEL 12.50- 17 4PR 1 F.R.T. SPROCKET, FINAL DRIVEN ............... DAMPER, RR. WHEEL ........................ (ONE FOR ALL) SLEEVE, RR. WHEEL ......................... .COLLAR, AXLE DISTANCE .BEARING, RADIAL BALL, 6310U (ADD 0.1 FOR EACH) HUB, RR. WHEEL ............................... FLANFE, FINAL DRIVEN .................... .TIRE, RR. WHEEL .TUBE TIRE RIM, RR. WHEEL ................................ 2.6 0.8 2.3 12 15. 01.2001 Q'ty 1 TUBE. TIRE (2.25/2.50 - 17) 1 42713-GN8-F00 FLAP, TIRE 117) 1 14 90128-GS4-000 BOLTSTUD 8 x 48 1 15 90307-001-000 NUT, RR AXLE SLEEVE 1 13 14 Description N ot e s F - 11 Rear Wheel Service item 15. 01.2001 F.R.T. No. Part Number 16 17 Description Q'ty 90309-357-000 NUT, HEX., 8MM . 4 90753-GK4-003 OIL SEAL, 27X40X6 (ARAI) 1 18 94001-06000-0S NUT, HEX., 6MM 1 19 94011-12000-0S NUT, CASTLE, 12MM 1 20 94101-06000 WASHER, PLAIN, 6MM 1 21 94111-06000 WASHER, SPRING, 6MM 1 22 94201-30250 PIN, SPLIT, 3.0X25 1 23 96106-62030 BEARING, RADIAL BALL, 6203U 1 24 9610063010 BEARING, RADIAL BALL, 6301U 2 25 10-159 SPOKE SET 225I7 1 3 N ot e s 15 F - 12 Fuel Tank 3 Service item F.R.T. STRAINER COMP., FUEL .................... 0.4 TANK COMP., FUEL ............................ 0.5 FUEL UNIT .......................................... 0.3 16 15. 01.2001 No. Part Number 1 2 Description Q'ty 16910-GN5-911 STRAINER COMP., 1 17510-GN5-780FMB TANK COMP., FUEL 1 3 17620-GA7-023 CAP, FUEL FILLER 1 4 17630-GS4-000 TUBE, FUEL, 5.3X440 1 5 17631-096-701 PACKING, FUEL FILLER CAP 1 6 17640-GN5-910 CLAFIPER, FUEL TUBE 1 7 37800-GN5-901 FUEL UNIT (NIPPON) 1 8 37801-GA7-700 PACKING, BASE 1 9 37802-GA7-700 RETAINER, FUEL UNIT 1 10 93401-06016-00 BOLT-WASHER, 6X16 2 11 95001-55050-40 TUBE, FUEL, 5.3x50 1 12 95002-02100 CLIP B10, TUBE 4 N ot e s F - 13 Seat Service item F.R.T. GRIP COMP., SIDE .............................. 0.3 .CATCH COMP., SEAT GRIP COMP., RR ................................. 0.1 .SEAT ASSY., DOUBLE (INC. RELATIVE PART) .LOCK ASSY., SEAT .HINGE COMP., SEAT 15. 01.2001 Part Number Description 1 50316-GBG-910 GRIP COMP., SIDE 1 2 50410-KFV-860 GRIP COMP., RR 1 3 50415-GN5-F00 CAP, RR. GRIP END 1 4 50524-001-000 RUBBER, MAIN STAND STOPPER 1 5 75581-GN8-920 SPRING, LOCK KEY SETTING 1 6 77000-GN5-830 SEATASSY,DOUBLE 1 No. Q'ty 6A 77200-KFV-840 SEATCOMP, DOUBLE 1 6B 772A0- GN 5-830 SEAT COVER (Kulit saja) 1 7 77203-GN5-830 RUBBER, SEAT MOUNTING 1 8 77204-GN5-830 PLATE, SEAT HINGE SETTING 1 9 77205-GN5-900 RUBBER B, SEAT SFTTING 1 10 77206-GN5-830 RUBBER A, SEAT SETTING 1 11 77207-GN5-910 RUBBER B, SEAT MOUNTING 1 12 77220-GN5-830 BAR ASSY., SEAT LOCK 1 13 77220-KAN-900 LOCK ASSY., SEAT 1 14 77228-340-001 RUBBER, SEAT LOCK BAR CUSHION 1 15 77229-340-001 COLLAR, SEAT LOCK BAR 1 3 N ot e s 17 F - 13 Seat 3 Service item 18 15. 01.2001 F.R.T. No. Part Number 16 77230-GN5-830 17 18 Description Q'ty HINGE COMP., SEAT 1 77230-GN8-920 CATCH COMP., SEAT 1 77234-GN5-830 HOOK, R. ROPE 1 19 77235-GN5-830 HOOK, L, ROPE 1 20 77240-GN5-830 STAY, R. FR. ROPE HOOK 1 21 77241-GN5-830 STAY, L. FR. ROPE HOOK 1 22 77242-GN5-830 STAY, R. RR. ROPE HOOK 1 1 23 77243-GN5-830 STAY, L. RR. ROPE HOOK 24 77301-124-000 COLLAR, SEAT MOUNTING 1 25 92101-06010-0A BOLT, HEX., 6X10 4 26 93481-06010-00 BOLT,WASHER, 6X16 2 27 94001-06000-05 NUT, HEX., 6MM 2 28 94050-06000 NUT, FLANGE, 6MM 2 29 94050-08000 NUT, FLANGE, 8MM 2 30 94103-06000 WASHER, PLAIN, 6MM 31 94305-25251 PIN, SPRING, 2X18 1 32 95701-06012-00 BOLT, FLANGE, 6X12 2 33 95701-08014-00 BOLT, FLANGE, 8X14 8 N ot e s F - 14 Side Cover Service item F.R.T. COVER, SIDE ..................................... 0.1 (ONE OR ALL) .COVER, R. BODY .COVER, L. BODY 15. 01.2001 No. Part Number Description 1 64315-GB4-000 GROMMET, TOP COVER 2 64321-GN5-830 SCREW, FR,.COVER. 1 3 83500-KEV-840FMB COVER, R. SIDE 1 4 83551-300-000 GROMMET, AIR CLEANER CASE 1 5 83600-KFV-840FMB COVER, L. SIDE 1 6 87121-GBG-910FMB COVER, R. BODY 1 7 87122-GBG-910FMB COVER, L. BODY 1 8 91509-GN5-900 SCREW, PAN, 5X9 1 9 93500-06010-1A SCREW, PAN, 6X1O 1 10 94103-06000 WASHER, PLAIN, 6MM 1 Q'ty 3 N ot e s 1 19 F - 15 Air Cleaner 3 Service item F.R.T. ELEMENT, AIR CLEANER ................... 0.3 .TUBE, AIR CLEANER CONNECTING TRAP COMP., FRAME ........................ 0.2 .COVER , AIR CLEANER CASE CASE, AIR CLEANER ......................... 0.4 20 15. 01.2001 Part Number Description 1 17205-GN5-900 ELEMENT, AIR CLEANER 2 17212-GN5-900 TRAP COMP., FRAME 1 3 17213-GN5-900 SEAL, AIR CLEANER COVER 1 4 17214-GN5-900 SEAL, AIR CLEANER CASE 1 5 17230-GN5-830 CASE, 1 6 17231-GN5-830 COVER, AIR CLEANER CASE 1 7 17233-GN5-900 CAP, R. DUCT 1 8 17234-GN5-900 CAP, L. DUCT 1 9 17253-GN5-900 TUBE, AIR CLEANER CONNECTING 1 10 17256-053-010 BAND B, AIR CLEANER CONNECTING TUBE 1 11 90116-ME9-000 BOLT, FLANGE, 2 12 93500-05020-0A SCREW, PAN, 5X20 1 13 93901-24310 SCREW, TAPPING, 4X12 2 14 17232- GN5 -830 PLUG,A/C DRAIN 2 15 93903-2531U SCREW, TAPPING, 5x16 4 No. Q'ty 1 N ot e s F - 16 Exhaust Muffler Service item F.R.T. COVER, EX ........................................ 0.1 MUFFLER COMP., EX ......................... 0.2 15. 01.2001 No. Part Number Description 1 18240-GN5-900 COVER, EX 1 3 18350-KFV-840 MUFFLER COMP.,EX 1 4 93500-05008-4J SCREW, PAN, 5X8 2 5 94001-06000-OS NUT, HEX., 6MM 2 6 94050-08000 NUT, FLANGE, 8MM 1 7 94101-05000 WASHER, PLAIN, 5MM 2 8 94111-05000 WASHER, SPRING, 5MM 2 9 95701-08016-00 BOLT, FLANGE, 8X16 1 Q'ty 3 N ot e s 21 F - 17 Pedal/Kick Starter Arm 3 Service item F.R.T. PEDAL, GEAR CHANGE .................... .ARM ASSY., KICK STARTER SWITCH ASSY., STOP ....................... ROD, RR. BRAKE ............................... PEDAL COMP., BRAKE ...................... 22 15. 01.2001 0.1 0.2 0.4 0.5 No. Part Number 1 24701-GN5-830 PEDAL, GEAR CHANGE 1 2 28300-141-640 ARM ASSY., KICK STARTER 1 3 28311-342-000 RUBBER, KICK STARTER 1 4 35350-292-003 SWITCH ASSY., STOP 1 5 35357-041-000 SPRING, STOP SWITCH 1 6 43451-GN5-830 ROD, fiR. BRAKE 1 7 46500-KFV-840 PEDAL COMP., BRAKE 1 8 46514-086-720 SPRING, BRAKE PEDAL 1 9 90502-GN5-920 WASHER, 11MM 1 10 92101-06020-0A BOLT, HEX., 6X20 1 11 92101-06022-0A BOLT, HEX., 6X22 1 12 94101-05000 WASHER, PLAIN, 5MM 1 13 94201-20150 PIN, SPLIT, 2.0X15 1 14 95014-73100 SPRING A, BRAKE ROD 1 15 95015-32001 JOINT B, BRAKE ARM 1 16 95015-42000 NUT B, BRAKE ROD ADJUSTING 1 Description Q'ty N ot e s F - 18 Step Service item F.R.T. BAR COMP., STEP ............................. 0.3 RUBBER, STEP .................................. 0.1 (ONE OR ALL) .BAR, R. PILLION STEP (INC. RELATIVE PART) .BAR, L. PILLION STEP (INC. RELATIVE PART) BRACKET, R. PILLION STEP .............. 0.2 .BRACKET, L. PILLION STEP 15. 01.2001 No. Part Number Description Q'ty 1 50610-KFV-840 BAR COMP., STEP 1 2 50661-GN8-F00 RUBBER, STEP 2 3 50710-GN5-830 RUBBER, PILLION STEP 2 4 50711-GN5-830 PLATE, P. PILLION STEP 1 5 50712-GN5-830 PLATE, L. PILLION STEP 1 6 50713-GN5-830 BAR, R. PILLION STEP 1 7 50714-GN5-830 BAR, L. PILLION STEP 1 8 50715-GN5-830ZA BRACKET, R. PILLION STEP 1 9 50716-GN5-830ZA BRACKET, L. PILLION STEP 1 10 90502-GN5-830 WASHER, SPECIAL, 6MM 2 11 93402-08020-00 BOLT-WASHER, 8X20 4 12 94050-10000 NUT, FLANGE, 10MM 2 13 94201-16150 PIN, SPLIT, 1.6X15 2 14 95015-81000 PIN A, PILLION STEP 2 15 95701-08016-00 BOLT, FLANGE, 8X16 1 3 N ot e s 23 F - 19 Stand 3 Service item F.R.T. STAND COMP., MAIN ......................... 0.4 .PIPE, RR. BRAKE PIVOT HOOK, MAIN STAND SPRING ............ 0.2 .BAR COMP., SIDE STAND SPRING D, MAIN STAND .................... 0.1 24 15. 01.2001 No. Part Number Description Q'ty 1 50500-GN5-830 STAND COMP., MAIN 1 2 50512-087-820 PIPE, RR. BRAKE PIVOT 1 3 50523-041-000 HOOK, MAIN STAND SPRING 1 4 50524-397-000 RUBBER, STAND STOPPER 1 5 50530-GN5-830 BAR COMP., SIDE STAND 1 6 90108-223-000 SCREW, SIDE STAND PIVOT 1 7 94002-10000-0S NUT, HEX., 10MM 1 8 94201-30250 PIN, SPLIT, 3.0X25 1 9 95014-71402 SPRING D, MAIN STAND 1 10 95014-72102 SPRING A, SIDE STAND 1 N ot e s F - 20 Rear Fork/Chain Case Service item F.R.T. CASE, UPPER HALF DRIVE CHAIN ... 0.1 (ONE OR ALL) CHAIN, DRIVE .................................... 0.3 .ARM, RR. BRAKE STOPPER FORK ASSY., RR ............................... 0.7 15. 01.2001 Part Number Description 40510-GBG-660FMH CASE, UPPER HALF DRIVE CHAIN 2 40520-GBG-660FMH CASE, UNDER HALF DRIVE CHAIN 1 3 HC428-96L CHAIN, DRIVE 1 4 40531-205-013 JOINT, DRIVE CHAIN 1 5 40545-001-000 CAP, CHAIN CASE PEEP HOLE 1 6 40591-GN5-830 PACKING, DRIVE CHAIN CASE 1 7 43431-GN5-830 ARM, RR. BRAKE STOPPER 1 8 52100-GN5-830ZB SWING ARM, COMP 1 9 90118-383-000 BOLT-WASHER, 6X6 3 10 90120-GN5-830 BOLT, RR. FORK PIVOT 1 11 90505-425-000 WASHER, 8MM 1 12 92812-10000 BOLT A, STOPPER ARM 1 13 93081-06010-00 BOLT-WASHER, 6X10 1 14 94001-08000-OS NUT, HEX., 8MM 1 15 94002-10000-OS NUT, HEX., 10MM 1 1 1 16 94111-10000 WASHER, SPRING, 10MM 1 17 94201-20150 PIN, SPLIT, 2.0X15 1 No. 1 Q'ty 3 N ot e s 1 25 F - 21 Rear Cushion 3 Service item F.R.T. CUSHION ASSY., RR. ........................ 0.2 (ONE OR ALL) DAMPER COMP., RR .......................... 0.4 (ADD 0.2 FOR EACH) (INC. RELATIVE PART) 26 15. 01.2001 No. Part Number 1 2 Description Q'ty 51413-GB4-003 NUT, LOCK, 8MM 2 52400-GN5-831 CUSHION ASSY., RR. (SHOWA) 2 3 52401-GN5-831 SPRING, RR. CUSHION 2 4 52404-459-881 METAL, RR. CUSHION BOTTOM 2 5 52410-GNS-831 DAMPER COMP., RR 2 6 52423-GN5-831 CASE, RR. CUSHION UNDER 2 7 52460-GN5-831 CASE, RR. CUSHION UPPER 2 8 52462-GN5:831 GUIDE, SPRING 2 9 52476-GN5-901 GUIDE, SPRING 2 10 52485-GA7-003 BUSH, RUBBER 2 11 52486-GA7-003 COLLAR, RUBBER BUSH 2 12 52486-056-000 COLLAR, RR. CUSHION RUBBER BUSH 2 13 52489-399-601 BUSH, UPPER RUBBER 2 14 52517-178-003 RUBBER, STOPPER 2 15 90202-329-000 NUT, FLANGE CAP, 10MM 2 16 90528-230-000 WASHER, 10.2X2O 4 17 94001-10000-OS NUT, HEX., 10MM 2 19 94101-12000 WASHER, PLAIN, 12MM 2 N ot e s F - 22 Rear Fender Service item F.R.T. FENDER, RR. ...................................... 0.3 MUDGUARD, RR. FENDER ................. 0.1 15. 01.2001 No. Part Number Description 1 33741-KEV-950 REFLECTOR, RR. REFLEX 1 2 80100-KFV-940FMB FENDER, RR. *NH1* 1 3 80110-GN5-830 MUDGUARD.RRFENPER 1 4 84701-GN5-780 BRACKET. NUMBER PLATE 1 5 90111-162-000 BOLT,FLANGE,GMM 1 6 90300-GB0-900 BOLT, MUDGUARD 1 7 94050-04080 NUT, FLANGE, 4MM 1 8 94050-06000 NUT, FLANGE, 6MM 1 9 94101-06700 WASHER, PLAIN, 6MM 1 Q'ty 3 N ot e s 27 F - 23 Front Winker 3 Service item F.R.T. WINKER ASSY., FR ........................... 0.2 (ADD 0.1 FOR EACH) (INC. RELATIVE PART) .CORD COMP., R. WINKER CORD, COMP., L. WINKER BULB, WINKER .................................. 0.1 (ONE OR ALL) 28 15. 01.2001 No. Part Number Description 1 33400-KFV-840 WINKER ASSY., R. FR. (12V lOW) (1)(l) 1 2 33402-KFV-840 LENS COMP., R.. WINKER 1 3 33403-GN5-831 BASE, R. WINKER 1 4 33410-GN5-830 CORD COMP., R. WINKER 1 5 33450-KFV-840 WINKER ASSY., L. FR. (12V10W) 1 6 33452-KFV-840 LENS COMP., L. WINKER 1 7 33453-GN5-831 BASE, L. WINKER 1 8 33460-GN5-830 CORD COMP., L. WINKER 1 9 34905-KAN-W01 BULB, WINKER (12V lOW) 1 10 34908-GA7-701 BULB, WEDGE BASE (12V 3.4W) 1 11 93901-24480 SCREW, TAPPING, 4X16 1 12 93903-24210 SCREW, TAPPING, 4X10 1 Q'ty N ot e s F - 24 Rear Combination Lightr Service item F.R.T. LIGHT ASSY., RR. COMBINATION ..... 0.3 BASE COMP., RR. COMBINATION ...... 0.4 BULB, WINKER .................................. 0.1 (ONE OR ALL) 15. 01.2001 Part Number Description 1 33700-KFV-840 LIGHT ASSY., RR. COMBINATION (12V 18/SW) 1 2 33701-GN5-831 LENS, TAILLIGHT 1 3 33702-GN5-831 LENS, R. WINKER 1 4 33703-GN5-831 LENS, L. WINKER 1 5 33704-GN5-831 LENS, LICENSE 1 6 33705-GN5-831 BASE COMP., RR. COMBINATION 1 7 34905-GM9-003 BULB, WINKER (12V lOW) 2 8 34906-GB6-92l BULB, TAILLIGHT (12V 18/5W) 1 9 50451-GB6-920 RUBBER, TAILLIGHT SETTING 3 10 61104-GN5-830 COLLAR, TAILLIGHT 3 11 93901-24480 SCREW, TAPPING, 4X16 2 12 94050-05000 NUT, FLANGE, 5MM 3 No. Q'ty 3 N ot e s 29 F - 25 Battery 3 Service item F.R.T. BATTERY ASSY ................................ 0.2 RECTIFIER COMP., REGULATE ........... 0.4 SWITCH COMP., STARTER MAGNETIC ......................................... 0.3 30 15. 01.2001 Part Number Description 1 35100-GN5-FM0 BATTERY ASSY. (YB5L-B) 1 2 31502-GB4-680 TUBE, BATTERY BREATHER 1 3 31600-GAZ-980 RECTIFIER COMP., REGULATE 1 4 35856-GN5-830 RUBBER, SHOCK . 1 5 35857-GN5-970 COVER, STARTER MAGNETIC SWITCH 1 6 35858-GN5-970 GUIDE, STARTER MAGNETIC SWITCH 1 7 35860 GBG-910 SWITCH COMP., STARTER MAGNETIC 1 8 38505-GBG-910 STAY, STARTER MAGNETIC SWITCH 1 9 50380-GN5-830 CASE, BATTERY 1 10 50381-GN5-900 BAND, BATTERY CASE 1 11 90111-162-000 BOLT, FLANGE, 6MM 1 12 90344-GM9-000 NUT, CLIP, 6MM 1 13 93500-06020-0H SCREW,. PAN, 6X20 2 14 94002-06080-0S NUT, HEX., 6MM 2 15 94101-06800 WASHER, PLAIN, 6MM 2 No. Q'ty N ot e s F - 25 Battery Service item 15. 01.2001 F.R.T. Part Number Description 16 94103-06800 WASHER, PLAIN, 6MM 17 94111-06800 WASHER, SPRING, 6MM 2 18 95701-06010-08 BOLT, FLANGE, 6X10 1 19 95701-06016-00 BOLT, FLANGE, 6X16 1 20 98200-11000 FUSE A (10A) 1 No. Q'ty 3 N ot e s 2 31 F - 26 Wire Harness/Ignition Coil 3 Service item F.R.T. UNIT COMP., C.D.I .............................. COIL ASSY., C.D.I IGNITION ............. HARNESS, WIRE ................................ RELAY COMP., WINKER ..................... 0.4 0.6 1.2 0.2 No. Part Number Description 1 30401-GN5-830 CUSHION, C.D.I. UNIT 1 2 30410-GN5-831 UNIT COMP., C.D.I 1 3 30500-GN5-830 COIL ASSY., C.D.I 1 4 30700-GN5-961 CAP ASSY., NOISE 1 5 31605-GN5-830 STAY, C.D.I. UNIT 1 6 32100-KFV-840 HARNESS, WIRE 1 7 32 15. 01.2001 Q'ty 32113-230-003 CASE, FUSE CONNECTOR 1 32113-230-004 CASE, FUSE CONNECTOR 1 32114-230-003 CASE, FUSE CONNECTOR 1 8 38301-GBG-910 RELAY COMP., WINKER 1 9 38306-KJ6-740 SUSPENSION, WINKER RELAY 1 10 94050-06000 NUT, FLANGE, 6MM 1 11 95701-06010-08 BOLT, FLANGE, 6X10 1 12 98200-11000 FUSE A (10A) 1 N ot e s F - 27 Frame Body Service item F.R.T. HORN COMP ...................................... 0.1 BODY COMP., FRAME ....................... *5.0 15. 01.2001 Part Number Description 1 38110-GN5-961 HORN COMP. 2 50100-GN5-840FMB BODY COMP., FRAME 1 3 50105-GN5-830 GROMMET, CORD 1 4 90116-001-010 BOLT, RR. ENGINE UNDER 1 5 90120-198-000 BOLT, HEX., 8X120 1 6 94030-08000 NUT, HEX., 8MM 2 7 94111-08000 WASHER, SPRING, 8MM 1 8 95701-06012-00 BOLT, FLANGE, 6X12 1 No. Q'ty 3 N ot e s 1 33 F - 28 Tools/Tool Box 3 Service item F.R.T. BOX TOOL ......................................... 0.1 34 15. 01.2001 No. Part Number Description 1 80120-GN5-830 BOX, TOOL 1 2 83642-171-000 BAG, OWNERS MANUAL 1 3 89010-GN8-920 TOOL SET 1 4 89102-538-000 SHAFT, SCREW DRIVER 1 5 89103-538-000 GRIP 1 6 89214-041-000 WRENCH, BOX, 23MM 1 7 90111-162-000 BOLT, FLANGE, 6MM 1 8 99001-10120 SPANNER, 10X12 1 9 99001-14170 SPANNER, 14X17 1 10 99002-13500 PLIERS, 135 1 11 99004-16170 WRENCH, BOX, P16X17 1 12 99005-02000 BAR B, HANDLE 1 13 99008-01600 BAG, TOOL, 160MM 1 Q'ty N ot e s F - 30 Front Cover Service item F.R.T. COVER, FR ........................................ 0.2 (ONE OR ALL) COVER, MAIN PIPE ............................ 0.1 .COVER, FR. TOP 15. 01.2001 No. Part Number Description 1 64301-KFV-840 COVER, R. FR. *NH138* 2 64302-KFV-840 COVER, L. FR. *NH138* 1 3 64303-GN5-830ZA COVER, MAIN PIPE *NH1* 1 4 64310-GBG-930FMB COVER, FR. TOP *NHI* 1 6 64341-GN5-960 HOOK, FR. COVER 1 7 64345-KFV-840 COLLAR, FR. COVER SETTING 2 8 64347-001-000 WASHER, FR. COVER SETTING 3 9 64365-040-000ZC CAP, FR. COVER *NH138* 1 10 90103-GN5-630 BOLT, FR. TOP COVER SETTING. 1 11 90107-KW7-930 BOLT, COWL SETTING 1 12 92101-06018-0A BOLT, HEX., 6X18 2 13 92201-06070-0A BOLT, HEX., 6X70 2 Q'ty 3 N ot e s 1 35 F - 31 Caution Label 3 Service item 36 15. 01.2001 F.R.T. No. Part Number Description 1 87505-KFV-840 MARK, TIRE CAUTION 2 87506-GN5-111 MARK, BATTERY CAUTION 1 3 87511-323-670 LABEL, HELMET HOLDER 1 4 87512-GN8-111 LABEL, SHIFT PATTERN 1 5 87560-KC5-920 MARK, DRIVE CAUTION *TYPEW*. . 1 Q'ty 1 N ot e s F - 32 Stripe Service item F.R.T. No. 1 2 3 4 5 6 7 15. 01.2001 Part Number Description Q'ty 871X0-KFV-841ZA STRIPE SET *TYPE1* (RED) 1 871X0-KFV-841ZB STRIPE SET *TYPE2* (BLUE) 1 871X0-KFV-841ZC STRIPE SET *TYPE3* (VIOLET) 1 87102-GN5-830 MARK, FR. COVER 1 87101-KFV-840ZA STRIPE, FR. TOP COVER *TYPE1*. 1 87101-KFV-840ZB STRIPE, FR. TOP COVER *TYPE2* 1 87101-KFV-840ZC STRIPE, FR. TOP COVER *TYPE3* 1 87103-KFV-840ZA STRIPE, R. SIDE COVER *TYPE1* 1 87103-KFV-840ZB STRIPE, R. SIDE COVER *TYPE2* 1 87103-KFV-840ZC STRIPE, R. SIDE COVER *TYPE3* 1 87104-KFV-840ZA STRIPE, L. SIDE COVER *TYPE1* 1 87104-KFV-840ZB STRIPE, L. SIDE COVER *TYPE2* 1 87104-KFV-840ZC STRIPE, L. SIDE COVER *TYPE3* 1 87105-KFV-840ZA STRIPE, R. BODY COVER *TYPE1* 1 87105-KFV-840ZB STRIPE, R. BODY COVER *TYPE2* 1 87105-KFV-840ZC STRIPE, R. BODY COVER *TYPE3* 1 87106-KFV-840ZA STRIPE, L. BODY COVER *TYPE1* 1 87106-KFV-840ZB STRIPE, L. BODY COVER *TYPE2* 1 87106-KFV-840ZC STRIPE, L. BODY COVER *TYPE3* 1 3 N ot e s 37 KELOMPOK MESIN E-1 Cylinder Head Cover 2 Service item PLUG, SPARK............................. COVER, L. CYLINDER HEAD L. SIDE COVER, CYLINDER HEAD . COVER,. R. CYLINDER HEAD SIDE 05.11.2003 F.R.T. 0.1 0.2 0.3 No. Part Number Description Q'ty 1 12301-GB6-910 COVER, CYLINDER HEAD 1 2 12331-KFL-850 COVER, R. CYLINDER HEAD SIDE 1 3 12341-KFL-850 COVER, L. CYLINDER HEAD SIDE 1 4 12361-035-000 CAP, TAPPET ADJUSTING HOLE 2 5 12391-GW8-680 GASKET, CYLINDER HEAD COVER 1 6 12394-KFL-850 GASKET, R. CYL. HEAD SIDE COVER 1 7 12395-KFL-850 GASKET, L. CYL. HEAD SIDE COVER 1 8 90201-GF6-010 NUT, CAP, 7MM 4 9 90442-GF6-010 WASHER, SEALING, 7MM 3 10 90443-GF6-010 WASHER A, SEALING, 7MM 1 11 90461-357-000 WASHER, SEALING, 6.5X12 1 12 91302-KEV-900 O-RING, 30.8X3 2 13 95701-06110-00 BOLT, FLANGE, 6X110 1 14 96001-06025-00 BOLT, FLANGE, 6X25 2 15 98056-57723 PLUG, SPARK, U22 FS-U 1 Notes 1 E-2 Cylinder Head 2 Service item INSULATOR, CARBURETOR........... .BOLT STUD, 6X32......................... (ADD 0.1 FOR EACH.) PIPE, IN GASKET, CYLINDER HEAD............. GUIDE, VALVE............................... (INC. REAMING) (ADD 0.3 FOR EACH.) (EXC. VALVE REFACING ) (ADD MORE 0.2 IF PERFOMED.) .HEAD COMP., CYLINDER F.R.T. No. Part Number 0.2 0.3 1 12200-KFL-900 HEAD COMP., CYLINDER 2 12211-KFM-900 CLIP, VALVE GUIDE 2 3 12237-GB4-305 GUIDE, IN VALVE 1 4 12245-GB4-305 GUIDE, EX VALVE 1 5 12251-KFL-850 GASKET , CYLINDER HEAD 1 6 16201-KEV-750 GASKET, INSULATOR 1 7 16211-GB5-750 INSULATOR, CARBURETOR 1 8 06211-051-307 INSULATOR, CARBURETOR 1 9 17111-GN5-911 1.1 1.8 05.11.2003 Q'ty 1 PIPE, IN 1 10 90033-041-020 BOLT, STUD, 6X32 2 11 BOLT, SPECIAL FLANGE, 6X23 1 O-RING, 27X2.0 1 13 91301-GK4-871 O-RING 25X2.4 1 14 95701-06028-00 BOLT, FLANGE, 6X28 2 15 96001-06025-00 BOLT, FLANGE, 6X25 2 90081-KFL-850 12 91304-GB1-900 2 Description Notes E-3 Camshaft / Valve 2 Service item F.R.T. .ARM, VALVE ROCKER.................. 1.3 (SAME TIME FOR TWO UNITS) .CAMSHAFT COMP. SPRING, VALVE............................. 1.4 (ADD 0.1 FOR EACH.) (INC. RELATIVE PART) VALVE........................................... 1.6 (ADD 0.2 FOR EACH.) (INC. REFACING ) (EXC. VALVE GUIDE REPLACEMENT) 05.11.2003 Part Number No. Description Notes Q'ty 1 12209-GB4-681 SEAL, VALVE STEM 2 2 14100-KFM-900 CAMSHAFT COMP 1 3 14150-GN5-911 PLATE COMP., STOPPER 1 4 14431-GN5-911 ARM, VALVE ROCKER 2 5 14451-035-000 SHAFT, ROCKER ARM 2 6 14711-KFM-900 VALVE, IN 1 7 14721-GF6-010 VALVE, EX 1 8 14751-GN5-911 SPRING, VALVE OUTER 2 9 14761-GN5-911 SPRING, VALVE INNER 2 10 14771-GB4-680 RETAINER, VALVE SPRING 2 11 14775-KFM-900 SEAT, VALVE SPRING OUTER 2 12 14776-KFM-900 SEAT, VALVE SPRING INNER 2 13 14781-MA6-000 COTTER, VALVE 4 14 90012-333-000 SCREW, TAPPET ADJUSTING 2 15 90206-001-000 NUT, TAPPET ADJUSTING 2 16 90702-KFM-900 PIN, DOWEL, 8X12 1 17 91007-GB6-911 BEARING, RADIAL BALL, 6905 1 3 E-4 Cam Chain / Tensioner 2 Service item F.R.T. ROD COMP., CAM CHAIN TENSIONER PUSH.................... SPROCKET, CAM ............................... ARM COMP., CAM CHAIN TENSIONER .ROLLER, CAM CAHIN TENSIONER ROLLER COMP., CAM CHAIN GUIDE... .SPINDLE, CAM CHAIN GUIDE SPROCKET............. SPROCKET, CAM CHAIN GUIDE CHAIN, CAM........................................ 4 05.11.2003 0.3 0.6 0.7 1.2 1.7 1.9 No. Part Number Description Q'ty 1 14321-KFM-900 SPROCKET, CAM (32T) 1 2 14401-KFM-900 CHAIN, CAM (HC25H-88L) 1 3 14500-035-020 ARM COMP., CAM CHAIN TENSIONER 1 4 14502-086-001 ROLLER, CAM CAHIN TENSIONER 1 5 14531-035-000 PIVOT, CAM CHAIN TENSIONER 1 6 14541-GB4-681 SPRING, CAM CHAIN TENSIONER 1 7 14550-GB0-911 ROD COMP, CAM CHAIN TENSIONER 1 8 14566-086-030 HEAD, CAM CHAIN TENSIONER PUSH ROD 1 9 14610-086-010 ROLLER COMP., CAM CHAIN GUIDE 1 10 14615-KFL-850 PIN, GUIDE ROLLER 1 1 11 14670-035-031 SPROCKET, CAM CHAIN GUIDE (25T) 12 14675-178-000 SPINDLE, CAM CHAIN GUIDE SPROCKET 1 13 90081-035-000 BOLT, SEALING, 14MM 14 90083-GB6-911 BOLT, KNOCK, 5MM 2 15 90441-035-000 WASHER, SEALING, 14MM 1 16 90461-357-000 WASHER, SEALING, 6.5X12 1 17 90481-035-000 WASHER, 8MM 1 18 95701-06018-00 BOLT, FLANGE, 6X18 1 1 Notes E-5 Cylinder 2 Service item F.R.T. GASKET, CYLINDER....................... 1.3 CYLINDER COMP............................ 1.4 05.11.2003 No. Part Number Description Notes Q'ty 1 12100-KFM-900 CYLINDER COMP 1 2 12191-KFL-850 GASKET, CYLINDER 1 3 12195-KFL-850 RUBBER A, INSERT 1 4 12196-KFM-900 RUBBER B, INSERT 2 5 90082-KFL-850 BOLT, SPECIAL FLANGE 6X30 1 6 90701-KFM-900 PIN, DOWEL, SPECIAL 8X14 4 5 E-6 Right Crankcase Cover 2 Service item GASKET, R. CRANKCASE COVER.. .OIL SEAL, 13.8X24X5 .PLATE, CLUCTH LIFTER CAM LEVER COMP., CLUTCH.................. (INC. RELATIVE PART) .LIFTER COMP. CLUTCH (INC. RELATIVE PART) COVER COMP., R. CRANKCASE..... 6 05.11.2003 F.R.T. 0.6 0.7 0.8 No. Part Number Description Q'ty 1 11330-KRS-A00 COVER COMP., R. CRANKASE 1 2 11394-KFL-850 GASKET, R. CRANKCASE COVER 1 3 15651-GN5-640 GAUGE, OIL LEVEL 1 4 22810-GN5-910 LEVER COMP., CLUTCH 1 5 22823-KFL-850 PLATE, CLUTCH LIFTER CAM 1 6 22840-KFL-850 LIFTER COMP 1 7 22846-GN5-910 BOLT, CLUTCH ADJUSTING 1 8 32921-039-000 CLIP, DYNAMO CORD 1 9 90485-040-000 WASHER, 8MM 1 10 90702-KFM-900 DOWEL PIN, 8X12 2 11 12 13 91202-KFL-841 91303-001-000 91307-035-000 OIL SEAL, 13.8X24X5 O-RING, 8MM O-RING, 18X3 1 1 1 14 94030-08000 NUT, HEX., 8MM 1 15 96001-06040-00 BOLT, FLANGE, 6X40 5 16 96001-06065-00 BOLT, FLANGE, 6X65 1 17 96001-06080-00 BOLT, FLANGE, 6X80 2 Notes E-7 One Way Clutch 2 Service item F.R.T. COVER, OIL FITER.......................... 0.7 INNER COMP., ONE WAY CLUCTCH (INC. RELATIVE PART) OUTER ASSY., PRIMARY CLUTCH .PLATE COMP., PRIMARY DRIVE .WEIGHT SET, CLUCTH (SAME TIME FOR TWO UNITSOR MODE ) GEAR COMP., PRIMARY DRIVE...... (INC. RELATIVE PART) 1.0 05.11.2003 1.1 No. Part Number Description Q'ty 1 15431-HF7-010 COVER, OIL FILTER 1 2 3 4 5 15439-HF7-000 22530-KFL-D00 22606-GN5-910 22610-KFL-D00 GASKET, OIL FILTER WEIGHT SET, CLUTCH SPRING, ONE WAY RETAINER PLATE COMP, PRIMARY DRIVE 1 1 6 1 6 22630-GB2-000 INNER COMP, ONE-WAY CLUTCH 1 7 22641-KFL-D00 SPRING, PRIMARY CLUTCH 3 8 22642-KFL-850 WASHER, CLUTCH SIDE 1 9 22643-KFL-D00 SPRING, SIDE FRICTION 1 10 22644-KFL-851 PLATE, CLUTCH SIDE 1 11 22660-KFM-900 OUTER ASSY, PRIMARY CLUTCH 1 12 22804-GB2-000 RUBBER, CLUTCH DAMPER 3 13 23120-KFM-900 GEAR COMP, PRIMARY DRIVE 1 14 23122-KFM-900 SUB GEAR (17T) 1 15 23123-KFL-850 RETAINER, SPRING 1 16 23124-GCE-900 SPRING, SUB GEAR 1 17 23125-GN5-910 PIN 1 Notes 7 E-7 One way clutch 2 Service item 8 05.11.2003 F.R.T. No. Part Number 18 23126-GCE-900 COLLAR 19 90083-KFL-850 BOLT, SPECIAL FLANGE, 5X8 1 20 90231-198-000 NUT B, LOCK, 14MM 3 21 90401-GB2-000 WASHER, 30X45X0,8 1 22 90431-GN5-910 WASHER, LOCK 1 Description Q'ty 1 23 90432-086-000 WASHER B, LOCK 1 24 90433-KW7-900 WASHER, 17X23X3 1 25 90455-GB2-000 CIRCLIP, INTERNAL, 45MM 1 26 90603-PX0-A00 SET RING, 23 MM 1 27 90605-166-720 CIRCLIP, 7MM 3 28 91101-GB2-000 ROLLER, 5X8 6 Notes E-8 Clutch 2 Service item F.R.T. .BEARING, RADIAL BALL, 6200.... OUTER COMP., CLUTCH................ * PLATE, CLUTCH LIFTER * PLATE, OIL SEPARATOR * SPRING, CLUTH 0.7 1.0 CENTER, CLUTCH.......................... * DISK, CLUTCH FRICTION ( INC. RELATIVE PART) ( SAME TIME FOR TWO UNITS OR MORE ) * PLATE, CLUTCH PRESSURE 1.2 05.11.2003 No. Part Number Description Notes Q'ty 1 15661-GN5-910 PLATE, OIL SEPARATOR 1 2 22110-KFL-D01 OUTER COMP., CLUTCH 1 3 22121-KFM-900 CENTER, CLUTCH 1 4 22201-KBW-900 DISK, CLUTCH FRICTION 4 5 22311-KN4-680 PLATE, CLUTCH 3 6 22350-115-020 PLATE, CLUTCH PRESSURE 1 7 22361-KFM-900 PLATE, CLUTCH LIFTER 1 8 22401-GN5-910 SPRING, CLUTCH 4 9 23112-GCE-900 COLLAR, CLUTCH CENTER 1 10 23217-GN5-910 SET RING, 17 1 11 BOLT, SPECIAL FLANGE, 6X25 4 90050-KFL-850 12 90231-198-000 NUT, LOCK B, 14MM 1 13 90402-KFM-900 WASHER, THRUST, 14MM 1 14 90403-HA0-000 WASHER, THRUST, 17MM 1 15 90432-086-000 WASHER B, LOCK 1 16 90462-KFL-850 WASHER B, SPLINE, 17MM 1 17 95701-06020-00 BOLT, FLANGE, 6X20 2 18 HB6200 BEARING, RADIAL BALL, 6200 1 9 E-9 Oil Pump 2 Service item SCREEN, OIL FILTER.................... PUMP ASSY., OIL........................ (INC. RELATIVE PART ) 10 05.11.2003 F.R.T. 0.6 1.2 No. Part Number Description Q'ty 1 15100-GBG-931 PUMP ASSY., OIL 1 2 15119-178-000 GASKET, OIL PUMP B 1 3 15331-GF6-000 ROTOR, OIL PUMP INNER 1 4 15332-GF6-000 ROTOR, OIL PUMP OUTER 1 5 15384-178-000 PIVOT, OIL PUMP 1 6 15421-035-010 SCREEN OIL, FILTER 1 7 93500-05010-0A SCREW, PAN, 5X10 3 8 93500-06016-0A SCREW, PAN, 6X16 2 9 93500-06022-0A SCREW, PAN, 6X22 1 Notes E - 10 Left Crankcase Cover 2 Service item F.R.T. No. Part Number Description Q'ty GASKET, L. CRANKCASE COVER... 0.3 1 11341-KRS-A00 COVER, L. CRANKCASE 1 COVER, L. CRANKCASE.................. COVER, L. CRANKCASE.................. CONTACT ASSY., CHANGE SWITCH 0.1 0.4 0.5 2 11360-KFV-840 05.11.2003 COVER, L. RR. CRANKCASE 1 3 11395-GBJ-730 GASKET, L. CRANKCASE COVER 1 4 32961-KFL-850 CLAMPER, AC. GENERATOR CORD 1 5 35759-KRS-A00 SWITCH ASSY., CHANGE 1 6 90084-GN5-640 CAP, AC. GENERATOR 1 7 90087-GN5-640 CAP, 30MM 1 8 90601-KJ9-000 CLIP, 4X50 1 9 90702-KFM-900 PIN, DOWEL, 8X12 2 10 91301-028-000 O-RING, 27X2.0 1 11 91303-377-000 O-RING, 13.8X2.5 1 12 96001-06016-00 BOLT, FLANGE, 6X16 1 13 96001-06020-00 BOLT, FLANGE, 6X20 1 14 96001-06028-00 BOLT, FLANGE, 6X28 2 15 96001-06032-00 BOLT, FLANGE, 6X32 2 16 96001-06050-00 BOLT, FLANGE, 6X50 1 17 96001-06070-00 BOLT, FLANGE, 6X70 1 Notes 11 E - 11 Generator 2 Service item 12 F.R.T. No. STATOR COMP. 0.6 1 FLYWHEEL COMP 0.7 05.11.2003 Part Number Description Q'ty 31110-KFV-840 FLYWHEEL, COMP 1 2 31120-KRS-A00 STATOR COMP. 1 3 31141-141-860 CLAMPER AC, GENERATOR 1 4 90410-HC4-000 WASHER, 10MM 1 5 93301-05006-0H BOLT, HEX., 5X6 1 6 93301-05010-0H BOLT, HEX., 5X10 2 7 94050-10000 NUT, FLANGE, 10MM 1 8 96001-06022-00 BOLT, FLANGE, 6X22 2 Notes E - 12 Starting Clutch 2 Part Number F.R.T. No. GUIDE, STARTER CHAIN................. 0.3 CHAIN, STARTING........................... .OIL SEAL, 18.9X28X5 .O-RING, 107X20 .ROLLER, 10X10 ( SAME TIME FOR TWO UNITS OR MORE PLATE, OIL SEPARATE... SPROCKET COMP., STARTING OUTER, STARTING, CLUTCH.......... 0.5 1 2 3 4 5 11321-179-710 28101-GB4-701 28102-GB4-700 28103-GB4-700 28110-GB4-700 PLATE, OIL SEPARATE CHAIN, STARTING GUIDE, STARTING CHAIN PROTECTOR, STARTER CHAIN SPROCKET COMP., STARTING 1 1 1 1 1 6 7 8 9 10 28117-KFL-850 28120-179-710 28125-179-710 28126-253-030 28128-179-710 PLATE, STARTING SPROCKET SETTING OUTER COMP., STARTING CLUTCH SPRING, STARTING CLUTCH CAP, STARTING CLUTCH ROLLER SPRING PLATE, STARTING CLUTCH SIDE 1 1 3 3 1 11 12 13 14 15 90464-GB2-701 91005-GB2-701 91101-179-710 91102-179-711 91201-GB4-691 CIRCLIP, INTERNAL, 23 BEARING, NEEDLE, 19X23X13 ROLLER, 10X10 ROLLER, 5X11.8 OIL SEAL, 30X42X4.5 2 1 3 1 1 16 17 18 19 20 91202-GB4-692 91301-035-003 91317-171-003 93600-06016-0A 96001-06010-00 OIL SEAL, 18.9X28X5 O-RING, 107X2 O-RING, 6X1.7 SCREW, FLAT, 6X16 BOLT, FLANGE, 6X10 1 1 2 5 1 Service item 05.11.2003 0.6 0.7 Description Q'ty Notes 13 E - 13 Starting Motor 2 Service item 14 F.R.T. No. Part Number Description Q'ty SUB HARNESS A 0.4 1 31201-187-701 BRUSH SET SPROCKET .CASE A, FR .GEAR COMP., DRIVEN MOTOR COMP BRUSH SET 0.5 0.8 2 31202-GB2-700 SPROCKET 1 3 31204-187-701 SPRING, BRUSH 2 4 31205-GB4-701 PACKING 1 5 31208-GB4-701 MOTOR COMP 1 6 31211-GB4-701 CASE A, FR 1 7 31213-GB4-701 GEAR COMP., DRIVEN 1 8 32410-KEV-901 SUB HARNESS A 1 9 05.11.2003 0.9 1 91308-GB4-701 O-RING A 1 10 91309-GB2-701 O-RING B 1 11 CIRCLIP, 1 12 93892-04006-08 SCREW-WASHER, 4X6 1 13 93892-05030-08 SCREW-WASHER, 5X30 4 14 96001-06045-00 BOLT, FLANGE, 6X45 3 91309-GES-003 Notes E - 14 Crankcase 2 Service item F.R.T. BOLT, CYLINDER STUD.................. 1.3 (ADD 0.1 FOR EACH. ) GASKET, CRANKCASE.................. CRANKSHAFT COMP.R.................. CRANKSHAFT COMP.L.................. *3.9 *4.3 *4.9 05.11.2003 No. 1 Part Number Description Notes Q'ty 11100-KEV-880 CRANKCASE COMP., R 2 11191-KFM-900 GASKET, CRANKCASE 1 3 11200-KFM-902 CRANKCASE COMP., L 1 4 15761-KRS-A00 TUBE, BREATHER, 5X335 1 5 16236-045-010 CLAMP, OVER FLOW PIPE 1 6 90031-KFM-900 BOLT A, STUD, 6X199.5X7 2 7 90032-KFM-900 BOLT B, STUD, 6X207.5X7 2 8 90407-259-000 PACKING, DRAIN COCK, 12.5X20 1 9 90704-HC4-000 DOWEL PIN, 10X14 2 10 92800-12000 BOLT, DRAIN PLUG, 12MM 1 11 CLIP, TUBE 2 12 96001-06050-00 BOLT, FLANGE, 6X50 1 13 96001-06060-00 BOLT, FLANGE, 6X60 2 14 96001-06065-00 BOLT, FLANGE, 6X65 4 95002-50000 1 15 E - 15 Crankshaft/ Piston 1 2 Service item F.R.T. No. Part Number Q'ty ROD KIT, CONNECTING 1 06381-KFM-901 ROD KIT, CONNECTING 1 (ACTUAL TIME) (INC. RELATIVE PART ) PIN, PISTON PISTON . RING SET, PISTON CRANKSHAFT COMP BEARING, RADIAL BALL, 6304 (ADD 0.2 FOR EACH ) 2 13000-KFM-900 CRANKSHAFT COMP. 1 3 13011-KFL-852 13012-KFL-852 13013-KFL-852 13014-KFL-852 13015-KFL-852 RING SET, PISTON (STD) RING SET, PISTON (0.25) RING SET, PISTON (0.50) RING SET, PISTON (0.75) RING SET, PISTON (1.00) 1 (1) (1) (1) (1) 4 13101-KFV-951 13102-KFV-951 13103-KFV-951 13104-KFV-951 13105-KFV-951 PISTON (STD) PISTON (0.25) PISTON (0.50) PISTON (0.75) PISTON (1.00) 1 (1) (1) (1) (1) 5 6 7 8 13111-087-000 13115-GN5-910 13310-GN5-910 13321-GN5-910 PIN, PISTON CLIP, PISTON PIN, 13MM CRANKSHAFT COMP., R CRANKSHAFT, L 1 2 1 1 SPROCKET, TIMING KEY, WOODRUFF, 4MM BEARING, RADIAL BALL, HB6304 1 1 2 1.4 1.5 *4.3 *4.5 9 14311-KFL-850 10 90741-003-010 11 91001-GF6-004 16 Description 05.11.2003 Notes E - 16 Transmission 2 Service item F.R.T. No. Part Number Description Notes Q'ty SPROCKET, DRIVE......................... 0.2 1 23211-KFM-900 MAINSHAFT (12T) 1 .COUNTERSHAFT........................... (INC. RELATIVE PART) .MAINSHAFT (INC. RELATIVE PART) (WHEN SERVICING COMP, UNIT, F.R.T IS 4.3) *4.1 2 3 4 5 23221-GN5-910 23421-KEV-900 23422-GB4-770 23431-KEV-900 COUNTERSHAFT GEAR, COUNTERSHAFT LOW (34T) BUSH, 20X9 GEAR, MAINSHAFT SECOND (17T) 1 1 1 1 6 7 8 9 10 23441-KEV-900 23451-KFL-850 23461-GK4-762 23471-KEV-750 23481-GB4-771 GEAR, COUNTERSHAFT SECOND (29T) GEAR, MAINSHAFT THIRD (21T) GEAR, COUNTERSHAFT THIRD (26T) GEAR, MAINSHAFT FOURTH (24T) GEAR, COUNTERSHAFT FOURTH (23T) 1 1 1 1 1 11 12 13 14 15 23801-KEV-880 23802-GN5-910 23911-GB4-770 24305-GB4-770 24306-GB4-770 SPROCKET, DRIVE (15T) PLATE, FIXING COLLAR, LOCK PLATE SPRING, CHANGE, FRICTION PLATE, GEARSHIFT DRUM LOCK 1 1 1 1 1 WASHER, THRUST, 17MM WASHER, SPLINE 20X1.2 WASHER, SPLINE, 17MM 1 1 2 16 90452-GB4-770 17 90461-GB4-770 18 90461-035-000 05.11.2003 17 E - 16 Transmission 2 Service item 18 05.11.2003 F.R.T. Part Number Description 19 90461-459-010 WASHER, SPLINE, 20MM 2 20 90601-001-000 CIRCLIP, 17MM 2 21 90601-459-000 CIRCLIP, 20MM 2 22 91203-GB5-761 OIL SEAL, 17X29X5 1 23 92101-06010-0A BOLT, HEX., 6X10 2 24 96100-60010-00 BEARING, RADIAL BALL 6001 1 25 96100-62010-00 BEARING, RADIAL BALL 6201 1 26 96100-62030-00 BEARING, RADIAL BALL 6203 2 No. Q'ty Notes E - 17 Gearshift Drum 2 Service item F.R.T. .ARM COMP., SHIFT DRUM STOPPER 1.1 (INC. RELATIVE PART ) PLATE, GEARSHIFT DRUM STOPPER .ARM COMP., GEARSHIFT................ 1.2 (INC. RELATIVE PART ) SPINDLE COMP., GEARSHIFT DRUM, GEARSHIFT........................... *4.1 .FORK, GEARSHIFT (SAME TIME FOR TWO UNITS) 05.11.2003 No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Part Number 24211-KFM-900 24261-121-742 24263-028-000 24301-KFL-850 24320-KFL-850 24411-GB4-771 24421-200-000 24430-GB4-772 24435-GB4-721 24610-GN5-900 24630-GN5-941 24641-041-001 24651-041-001 24652-035-000 90071-171-010 91208-KB4-671 94305-20062 96220-30085 96220-40100 96700-06016-10 Description Notes Q'ty FORK, GEARSHIFT PIN, GEARSHIFT FORK GUIDE CLIP, GEARSHIFT FORK GUIDE PIN DRUM, GEARSHIFT PLATE ASSY., CONTACT PLATE, GEARSHIFT DRUM STOPPER PIN, GEARSHIFT DRUM ARM COMP., SHIFT DRUM STOPPER SPRING, GEARSHIFT DRUM STOPPER SPINDLE COMP., GEARSHIFT ARM COMP., GEARSHIFT SPRING, GEARSHIFT ARM SPRING, GEARSHIFT RETURN PIN, SHIFT RETURN SPRING BOLT, KNOCK, 6MM OIL SEAL, 11.6X24X10 PIN SPRING, 2X6 ROLLER, 3X8.5 ROLLER, 4X10 BOLT, SOCKET, 6X16 2 2 2 1 1 1 4 1 1 1 1 1 1 1 1 1 1 2 1 1 19 E - 18 Kick Starter Spindle 2 Service item SPRING, KICK STARTER............ (INC. RELATIVE PART ) PINION, KICK STARTER............. .SPINDLE, KICK STARTER F.R.T. 1.1 *4.0 No. 1 Part Number 05.11.2003 Q'ty 28211-178-000 PINION, KICK STARTER (22T) 2 28221-178-000 RATCHET, STARTER DRIVE 1 3 28251-KEV-900 SPINDLE, KICK STARTER 1 4 28262-041-731 RETAINER, KICK SPRING 1 5 28271-121-690 SPRING, STARTER PINION FRICTION 1 6 28281-035-003 SPRING, KICK STARTER 1 7 90452-115-000 WASHER, 17MM 1 8 90454-107-000 WASHER, THRUST, 20MM 1 9 90605-200-000 SET RING, 20MM 2 CIRCLIP, EXTERNAL, 16MM 1 10 94510-16000 20 Description 1 Notes E - 19 Carburetor 2 Service item F.R.T. No. Part Number BODY COMP, COCK..................... 0.1 1 16010-GBG-960 TOP SET....................................... VALVE SET, THROTLE................. CHAMBER SET, FLOAT................ CARBURETOR ASSY................... - FLOAT SET - JET. MAIN - VALVE COMP., FLOAT NEEDLE SET, JET.......................... 0.2 0.3 0.5 0.6 2 3 05.11.2003 0.7 Description Notes Q'ty GASKET SET 1 16012-KRS-A01 NEEDLE SET, JET 1 16013-KEV-900 FLOAT SET 1 4 16014-KEV-900 TOP SET 1 5 16015-GBG-960 CHAMBER SET, FLOAT 1 6 16016-KEV-831 SCREW SET 1 7 16022-GBG-861 VALVE SET, THROTTLE 1 8 16028-KEV-900 SCREW SET 1 9 16040-KEV-900 GASKET SET 1 10 16041-GB5-D30 NUT SET, SQUARE 1 11 16075-GHB-B40 O-RING, 2.4X25 1 12 16075-GHB-640 O-RING, 1.3X4.3 1 13 16100-KRS-A01 CARBURETOR ASSY 1 14 16118-GB4-003 CAP, CABLE SEALING 1 15 16148-141-881 CAP, CHOKE DUST 1 21 E - 19 Carburetor 2 Service item 22 05.11.2003 F.R.T. No. Part Number Description Notes Q'ty 16 16155-KRS-861 VALVE COMP., FLOAT 17 16163-GBG-960 GASKET, FLOAT CHAMBER 1 1 18 16165-GB6-761 HOLDER, NEEDLE JET 1 19 16175-GB0-911 CUP, FUEL STRAINER 1 20 16176-GB0-911 SCREEN, FUEL STRAINER 1 21 16199-KEV-901 TUBE, AIR VENT 1 22 16199-428-771 TUBE, OVERFLOW 1 23 16951-KEV-900 BODY SET, COCK 1 24 93892-03012-18 SCREW-WASHER, 3X12 2 25 93892-04018-18 SCREW-WASHER, 4X18 2 26 95002-02079 CLIP, TUBE (B7) 1 27 95002-02659 CLIP, TUBE (B6.5) 1 28 99101-KFV-0700 JET, MAIN, #70 1 29 99107-141-0380 JET, SLOW, #38 1