PDL234-200A_NEW_2 6/12/07 Page 1 M A N U A L 0 6 / 0 6 0 w do 19 w w 2 w nl 3 .in oa 44 st de 22 ro d 4 te fr 4 ch om .c om U S E R 14:46 PDL 200/PDL 234 SERIES MULTIFUNCTION ELECTRICAL TESTERS Tests no-trip loop, socket, mains voltage & polarity PDLSERIES PDL234-200A_NEW_2 6/12/07 14:46 Page 2 Caution We strongly advise reading and understanding this guide before the instrument is used. In particular note the safety issues that follow:Although fully protected up to 600V AC this tester is for use on 230V AC circuits only l Always check the tester on a known correctly wired live socket outlet before and after use. l The loop test notes given on page 8 are for guidance only - full reference to the IEE Wiring Regulations must be made. l Before use - check your tester for any damage to the plug, leads and cabinet. BS EN 61010-1 0 w do 19 w w 2 w nl 3 .in oa 44 st de 22 ro d 4 te fr 4 ch om .c om l At Socket & See our Engineers constantly look for improvement. If there is any aspect of your Socket & See tester you would like to comment on please visit our website at www.socketandsee.co.uk or email davidh@kewt.co.uk or Free Fax at 0800 7831385 with any suggestions. We promise all communications will be acknowledged. We value YOUR opinion. 2 PDL Series PDL234-200A_NEW_2 6/12/07 14:46 Page 3 Operation overview Your Socket & See tester has a special polarity test function. It is a little known fact that a system can be reverse wired with Live (Phase) to earth/neutral and earth/neutral to Live (Phase) The sockets will all work and conventional loop testers will show and test that everything is correct despite this very dangerous wiring condition. 0 w do 19 w w 2 w nl 3 .in oa 44 st de 22 ro d 4 te fr 4 ch om .c om Although extremely rare, this miswire condition can exist so if your test shows this fault do not proceed - if in any doubt advise your customer to contact their supply company immediately. Correct Polarity From Supply Company Typical Supply Service Cut-Out Fuse hase) LIVE (P Live (Phase) to Meter FUSE 100A Neutral to Meter NEUT RAL Solid Brass Connecting Block REVERSE POLARITY From Supply Company AL NEUTR To Main Earthing Terminal Typical Supply Service Cut-Out Fuse FUSE 100A Neutral to Meter LIVE ( Phase ) Solid Brass Connecting Block Live (Phase) to Meter To Main Earthing Terminal 3 PDL234-200A_NEW_2 6/12/07 14:46 Page 4 Operation overview continued The PDL 200A and PDL 234 are multifunction testers, testing no-trip loop, mains voltage, correct socket wiring and polarity. Correct socket wiring and correct polarity The difference between the PDL 200A and PDL 234 is that the PDL 200A uses a fixed lead and plug, and the PDL 234 uses an IEC connector interface to enable use with alternative lead sets. 0 w do 19 w w 2 w nl 3 .in oa 44 st de 22 ro d 4 te fr 4 ch om .c om On plugging in and powering up your Socket & See PDL 200A and PDL 234 Loop Testers the tester will first go through a brief self check routine and then check that the socket is correctly wired by showing three green (green for GO) LED’s with a continuous tone if there is anything other than three green LED’s do not proceed (the testers will be automatically inhibited from further tests). In addition the tester will show the live-neutral voltage by LED indication. If everything is correct pushing the test button will carry out a no-trip loop test and display the result by LED indication. Finally - always touch the polarity test pad to double check the total system is correctly wired (see previous page). 4 PDL Series PDL234-200A_NEW_2 6/12/07 14:46 Page 5 Operation - a detailed view of the PDL 234 (PDL 200A) 5. 5 LED’s show Loop Test result 2. Table of correct and common Socket Wiring faults 7. Polarity Test Indications overview 0 w do 19 w w 2 w nl 3 .in oa 44 st de 22 ro d 4 te fr 4 ch om .c om Note numbers also indicate sequence of test. 1. 3 LED’s show Socket Wiring status 3. 3 LED’s indicate Mains Voltage 4. Loop Test Push button 6. Polarity Touch pad 5 PDL234-200A_NEW_2 6/12/07 14:47 Page 6 Operation overview continued PLEASE NOTE: The PDL 200A is supplied with a fixed 13A moulded plug for direct connection to sockets only. 0 w do 19 w w 2 w nl 3 .in oa 44 st de 22 ro d 4 te fr 4 ch om .c om Your tester is equipped with 2 methods of connecting to a socket or a spur. This test lead is used for sockets. This fused test lead is used to connect to switched or unswitched spurs. WARNING you are strongly advised to switch off the MCB or disconnect the fuse feeding the spur before removing it or making any first connections. Please note: The test lead is colour coded to the new standards Brown=live Blue=neutral Green=earth. (As a reminder the strain relief at the back of the prod is in the old colours of black and red). 6 PDL Series PDL234-200A_NEW_2 6/12/07 14:47 Page 7 At the Socket Test stage the PDL 200A and PDL 234 also accurately measures and displays the Mains Voltage on one of the 3 LED’s. The voltage is banded to directly reflect the new Mains Supply Harmonised Standards BS 7697 HD 42S1. LOW 0 w do 19 w w 2 w nl 3 .in oa 44 st de 22 ro d 4 te fr 4 ch om .c om The measurement result is less than 207 V AC CORRECT 207-253 V AC HIGH greater than 253V AC If the Voltage Range is outside of this standard, stop testing - your customer should notify their electricity supply company of the problem. The Front panel of the tester gives a short reminder of Correct Socket Wiring (3 GREEN LED’s and continuous tone) and also indicates 4 of the most common Socket Wiring problems (RED LED(s) and warble alarm tone). If the three socket LED’s are GREEN (correct) and the GREEN Mains Voltage LED is illuminated (correct) you can proceed to Loop Test by pressing the Loop Test Button. overview 7 PDL234-200A_NEW_2 6/12/07 14:47 Page 8 Loop Test The 3 Socket Test LED’s will flash ORANGE to indicate a (no-trip) Loop Measurement Test is being made and unlike other no-trip Loop Testers the result will be given in a few secconds - if you wish the test can be repeated to check the result. For Guidance Only - Refer to the IEE Wiring Standards BS 7671. 1 of 5 LED’s will illuminate to display the Loop Test result. <2 Less than 2 Ohms. A result that would be worth pushing the plug in and out a few times to seee if it is just tarnished socket contacts or checking where the socket is located - if it is the furthest point from the distribution board you may expect it to be a higher reading. 0 w do 19 w w 2 w nl 3 .in oa 44 st de 22 ro d 4 te fr 4 ch om .c om <1 Less than 1 Ohm. A good result and typical of a correctly wired TN (PME) system. Less than 100 Ohms. < 100 Now you must check the wiring system being used - if it is a TT system (earth rod) then it is a good result but if it is any other system this result should cause concern and urgent investigation is required. Less than 200 Ohms. < 200 The same as above, but assuming it is a TT supply system most codes of practice accept a Loop Test value of less than 200 Ohms for an earth rod for a system protected by a 30mA RCD as being acceptable Greater than 200 Ohms. > 200 There are very real problems with this system and urgent further investigation is required. 8 PDL Series PDL234-200A_NEW_2 6/12/07 14:47 Page 9 Loop Test The reasons for Polarity Test are covered in detail at the front of this User Guide. To carry out the test apply firm (thumb) pressure to the Polarity Test Pad. (Please note this is a fixed pad it will not depress). The 3 Socket Test LED’s should flash GREEN - everything is correctly wired including Polarity (live and earth/neutral are in the right place). If the LED’s change to RED when you operate the Touch Pad - it is possible a very dangerous condition is present and the relevant electricity supply company should be informed immediately of this indication. 0 w do 19 w w 2 w nl 3 .in oa 44 st de 22 ro d 4 te fr 4 ch om .c om This Polarity indication diagram is a reminder for the correct and incorrect polarity condition. GOOD overview POSSIBLE FAULT 9 PDL234-200A_NEW_2 6/12/07 14:47 Page 10 Socket Test Technology The PDL 200A and PDL 234 use our well proven Socket Testing patented technology to indicate the socket is correctly wired. Plugging the unit in and switching on mains supply automatically initiates the socket test sequence. If the socket is correctly wired the LED’s will be GREEN on this check. If the socket is incorrectly wired one or more LED’s will go to FLASHING RED to indicate there is a a socket miss-wire or other fault. 0 w do 19 w w 2 w nl 3 .in oa 44 st de 22 ro d 4 te fr 4 ch om .c om If flashing red (or orange) occurs using the touch pad at this stage, this should show where the socket wiring problem is – as per the example below. A unique feature of your tester is the ability to display by the position of the red LED(s) where the problem is, EARTH, LIVE (Phase) or NEUTRAL. A full list of wiring faults is shown on the back cover of this User Guide. This is an example of ‘Fault Locate’ showing Live (Phase), neutral reverse. 10 PDL Series PDL234-200A_NEW_2 6/12/07 14:47 Page 11 Specifications Wiring Test Detects missing E or N (>15kΩ) Detects L-E or L-N swap Detects Live - Earth/Neutral reversal by use of Polarity Test Pad Fault indicated by chart on front of instrument Phase voltage measurement accuracy 1% and displayed on 3 LED’s <207V AC LOW 207-253V AC STANDARD >253V AC HIGH 0 w do 19 w w 2 w nl 3 .in oa 44 st de 22 ro d 4 te fr 4 ch om .c om Loop Test Continuous reading loop resistance (Rl + Re) with result displayed on 5 LED’s Test current <15mA at 253V AC Range <1Ω <2Ω <20Ω <200Ω >200Ω Each breakpoint has an accuracy of ± 10% Test stops within 30ms if measured EARTH potential >25V AC and ‘Earth Fault’ indication displayed Environmental Operating Temperature Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00C to 400C Storage Temperature Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -100C to 600C Operating Humidity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80% @ 310C to 50% @ 400C Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140mm x 80mm x 31mm with fixed lead Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250g Standards CE Marked Complies with BS EN 61010-1: 300V Cat III Complies with BS EN 61326 (with amendment A1) Socket & See Limited. Rankine Road, Basingstoke RG24 8PP, United Kingdom. Tel +44 (0)1256 864100 Fax +44 (0)1256 864164 e-mail: sales@kewt.co.uk www.socketandsee.co.uk © Socket & See Limited (A division of the Kew Technik Group of companies) 11 PDL234-200A_NEW_2 Condition Number 6/12/07 14:47 Page 12 Wiring Condition Supply Terminal N LED Display E Buzzer L Socket Wiring Correct N E L Continuous 2 L-E reverse N L E Warble 3 L-N-E miswire E L N Warble 4 L-N reverse L E N Warble 5 L-N-E miswire L N E Warble 6 Faulty N / L-E miswire NC L N Warble 7 Faulty N / E miswire NC N L Warble 8 Faulty N NC E L Warble 9 Faulty N / L-E reverse NC L E Warble 10 Faulty E / L-N reverse L NC N Warble 11 Faulty E N NC L Warble 12 Faulty E / N miswire E NC L Warble 13 Faulty E / L-N miswire L NC E Warble 14 Faulty L / N-E miswire L N NC Warble 15 Faulty L / E miswire N L NC Warble 16 Faulty L / N-E miswire E L NC Warble 17 Faulty L / N miswire L E NC Warble 18 No Mains 0 w do 19 w w 2 w nl 3 .in oa 44 st de 22 ro d 4 te fr 4 ch om .c om 1 NC NC NC LED’s will flash to indicate fault condition NC=No Connection None